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Fw: Problems with Alternator Alternativehealeys

To: Mark and Kathy <mgtrcars@galaxyinternet.net>,
Subject: Fw: Problems with Alternator Alternativehealeys
From: Raymond Carbone <racarbon@optonline.net>
Date: Tue, 10 Jan 2006 18:38:14 -0500
Hi All,

Great day so I decided to take the Healey out today.  Before leaving the 
driveway I decided to check the Alternator....and good that I did.  All the 
successes of yesterday seemed to have evaporate.  The readings at 2K RPM were, 
again, at 12.8V at the BATT terminal at the alternator and at the battery.  
Again, THE ALTERNATOR IS NOT CHARGING AND I AM BACK TO START.

To top the frustrations of the day, I checked the resistor installed at the 
warning indicator light and found it to be very hot.  I WOULD RECOMMEND THAT NO 
ONE INSTALL THIS RESISTER AS I HAVE DESCRIBED.

Well, back to start and the pursuit of a solution. 

Best regards,

Ray

----- Original Message ----- 
From: Raymond Carbone 
To: Mark and Kathy ; Roland Wilhelmy ; Awgertoo@aol.com ; 
healeys@autox.team.net ; BJ8Healeys 
Sent: Monday, January 09, 2006 4:59 PM
Subject: Re: Problems with Alternator Alternativehealeys


Hi All,

The puzzle is solved.  After further research, stimulated by Roland's 
suggestions, I noticed a possible future problem in that the alternator's 
voltage regulator requires a differential, supplied by the resistance of the 
warning indicator light, to initiate charging.  Should the bulb burn out, 
charging would not be initiated and you would have no warning if you missed the 
fact that the light did not come on prior to engine start.  To rectify this 
potential problem, I installed a 15 Ohm resister parallel to the bulb to supply 
the alternator with the necessary resistance.

After installing the resister, I started the engine and verified the correct 
functioning of the warning indication light.  Additionally, voltage 
measurements at the BATT terminal of the Alternator and at the battery @ 2K RPM 
are now 14.6V.  In short, THE ALTERNATOR IS CHARGING!!!

Conclusion:

It is difficult to explained what went wrong, however, I think the problem was 
one of product variation within spec.  If I were to guess at the issue, I would 
suggest that my warning bulb was exceptionally low on resistance and the 
alternator's regulator required a greater differential to activate.  By 
breaking the wires and adding additional solder for the resistor, additional 
resistance was entered into the circuit which tipped the scales in favor of 
activation.

Thanks to all who gave their time, applied their intellect, and provided the 
necessary validation and suggestions....especially Roland, Steve, Michael, and 
Mark.

Again, thanks to all.

Best regards,

Ray

Charging '64 3000 MkIII




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