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Re: Smitty Trans BN1 comments

To: "Steve B. Gerow" <steveg@abrazosdata.com>
Subject: Re: Smitty Trans BN1 comments
From: <bighealey@charter.net>
Date: Thu, 19 Jan 2006 14:25:24 -0800
Steve/All,

What is entailed in going to BJ8 diaphragm spring clutch on a 1960 BT7.  Any 
drilling cutting grinding torching?  If I pull it all apart perhaps while I am 
in there....

What are the options for the Toyota throwout bearings?

Tracy



---- "Steve B. Gerow" <steveg@abrazosdata.com> wrote: 
> The Smitty setup was made for the BJ8 and the rest of us have to
> eff-dash-dash-dash with it to get it squared away. But it's definitely worth
> it IMHO.
> 
> I had a somewhat similar situation in that when I inserted the trans, there
> was a 1/8" gab between the bell housing and engine back plate. This is the
> 10.5 inch clutch.
> 
> In my case the aluminum pilot bearing adapter was too deep and after I
> shortened it by 1/8" the trans bolted up tight.
> 
> I needed to do the following:
> 
> 1) use the thicker clutch disc sold by Smitty's. (This in itself could
> account for why the clutch plate levers are standing out so far that they're
> being depressed by the installation.)
> 
> 2) put as many washers under the Toyota operating lever stud as I could get.
> This has the effect of moving the outside of the lever forward. In my case
> without the washers, the lever was back against the rear of the hole.
> 
> 3) experiment with slave cylinder pushrods until you get one that's got a
> teensy amount of slack at the rest position. I made an adjustable rod out of
> allthread, a nut, and a piece of tubing, then went to a permanent rod when I
> figured out the right length.
> 
> 4) I needed to make a separate piece of sheet metal to hold the rubber boot
> in place.
> 
> Observation--for some reason my slave cylinder would "stick" in the expanded
> position and I had to release the bleed screw in order to push the pushrod
> in. This never happens in operation, only when I remove the pushrod.
> 
> Another possibility would be to take the Toy T/O bearing & operating lever
> to NAPA and see it they could sell you a thinner bearing that still fits on
> the operating lever.
> 
> Next time I replace the disk, I'll likely change over to the BJ8 diaphragm
> spring clutch.
> 
> -- 
> Steve Gerow
> Pasadena CA
> 59 BN6




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