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[Healeys] Healey gearbox, rear end, driveshaft problems. UPDATE!

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Subject: [Healeys] Healey gearbox, rear end, driveshaft problems. UPDATE!
From: "Randy Dickson" <rdickson@midwestarchaeology.com>
Date: Sun, 29 Mar 2009 19:41:02 -0500
Fellow Healeyoids,
Ok, I jacked the Healey up today.  All four wheels spun easily.  No problem
with brakes binding.  I started the car while jacked up and there was still
loud clunking, without the car even being in gear.  Even worse than before.
I removed the gearbox cover.  It looks fine in there, no bits of metal,
everything appears tight.  It is difficult to tell if anything is wrong with
a simple obstructed visual inspection through the cover.  Now I figure that
it has to be the clutch.  I think that the clutch was not installed properly
or some of the bolts loosened.  It is loud, deep and substantial clunking
and random in occurrence.  Now I worry that the clutch damaged the end of
the crank.  However, the clutch pedal seems fine.  I have loosened the
gearbox bolts and it is ready to pull.  Now, I wonder if it could be a rod
in the engine, but that doesn't make much sense.  Little does my wife know
if but she is going to help me yank the gearbox out tomorrow.  I have been
lifting weights all winter so I should be ok but I worry about my wife.  I
did take her out to a real expensive dinner on Friday so I can tell her that
she owes me.  hahaha


Randy

Healey Archaeologist

63 BJ7

60 BT7

66 Cobra replica

06 Mini Cooper S




Fellow Healeyoids,

I went on my second drive in my 63 BJ7 after a 26 year hiatus yesterday.
After the problems of the first drive two weeks ago I installed new disks to
the front, removed a 1 = inch spaced block on the left front suspension
(that I forgot about), and installed a two new rear splines.  Thus, I
thought I fixed the clunking problem as well as the brakes grabbing.
Well, I never got a chance to feel the brakes grab as the Healey froze with
engine running at the end of my alley.  It would not move in first but would
drive in reverse.  I backed all the way back down the alley to my garage.
Then the car would shift fine into first or second but would not move.
Then, I got out and rocked the car, put it into reverse, drove back then got
it to go into first and was able to pull forward.  I went forward and back 6
times fine, then it locked up again and would not go forward.  I heard a
loud clunking from the driveshaft area.  Today I plan on putting the car on
jack stands and starting the car and going through all of the gears.  I have
done this in the past and had no problem.





Question:

1)      My gearbox and overdrive are out of a BJ8 and are rebuilt, and I
suspect these are the culprits.



2)      I never rebuilt the rear end, could the spider gears be bad or
something more serious with the differential?  I have two spare diffs.



3)      I have my original BJ7 gearbox on my workbench and I have everything
to rebuild it.  I will likely start that process soon, but I hate to swap
out gearboxes without knowing for sure.  Also, time is not on my side as I
will be working and traveling on the road very soon.



Thanks!





Randy

Healey Archaeologist

63 BJ7

60 BT7

66 Cobra replica

06 Mini Cooper S
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