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RE: rear end growl next step

To: "'Earl Kagna'" <kags@shaw.ca>, "Freese, Ken"
Subject: RE: rear end growl next step
From: "Freese, Ken" <Ken.Freese@Aerojet.com>
Date: Thu, 9 Dec 2004 08:37:48 -0800
Earl,
great idea, I will try it.
Ken

-----Original Message-----
From: Earl Kagna [mailto:kags@shaw.ca]
Sent: Wednesday, December 08, 2004 4:14 PM
To: Freese, Ken; Healey List
Subject: Re: rear end growl next step


Ken:

If you have a bent axle shaft, I believe it would be hard to tell by 
watching the wheel.  With the drum, hub and wheel aIl properly seated, it 
would be the diff end of the shaft that would want to whip around regardless

of where the bend would be.  I assume that you've tried another wheel to 
confirm that the wobble is not the wheel itself, and that the drum / splined

hub is correctly seated - (no grit or a slightly protruding screw heads, 
etc. between the drum and the axle flange.)

There is another possibility (I know - not what you want to hear!) - that 
the axle housing itself is bent in a way that the left hub is running 
slightly out of alignment - this would mimic a bent axle shaft as far as 
excessive hub and / or left shaft diff bearing wear is concerned.  This is 
also a potentially dangerous, or at least very inconvenient situation - you 
don't want to break a shaft at the wrong moment.

A suggestion for diagnosis:  When you have the diff pod (pumpkin) removed 
from the car, re-install the axle shafts on their original sides.  Make sure

that the shaft flanges are firmly seated on the hub flanges, as they would 
be for driving.  Observe through the open axle housing while an assitant 
rotates the assembly at the hub end by hand - check the right side as well. 
If you see the splined end of the left shaft wobbling any more than a tiny 
bit but the right seems to be okay, interchange the axle shafts (they are 
not 'handed' - same part # for both sides)  to confirm - you get the idea. 
The diff ends of the shafts should be 'looking' right at each other - 
noteable misalignment with both shafts good would indicate a fault in the 
axle housing.

If you think that you have a bent shaft, I would have a machinist confirm 
it - the above test simply points you in the right direction.

If it turns out that you do have a bent shaft, it is likely that it has 
caused wear in the diff (and/or the hub bearing) that is the source of your 
noise.

Earl Kagna
Victoria, B.C.
BT7 tri-carb
BJ8




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