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Re: floor pan repair

To: Robert Eiffert <robert@crypticmachinery.com>
Subject: Re: floor pan repair
From: "M. Frankford" <martin@virtual-motors.com>
Date: Thu, 03 May 2001 08:30:03 -0500
Excuse my ignorance, but what is a DPO type fix?

Repairing such a small area could be problematic for a flanging tool. You might
have
to cut out a large hole in order to gain access for the tool. You might just as
well
weld a piece on the top of the floor after cleaning and removing rust from the
surrounding area of course.

I repaired my Olds by using an after market floor pan. I used a flanging tool
that attaches to
an air hammer.  I used the Cleco fasteners
to locate the pan while I used my Lincoln 100 wire welder to emulate spotwelds.
I also replaced some MGA sills using the same technique. Cleco fasteners and 
Vise
Grip "C" clamps
are the way to go. I also I covered everything with epoxy primer before assembly
in case the car
ever goes north. The wire welder left the primer alone while a
torch would have burnt it off.

Robert Eiffert wrote:

> The driver side has rusted out around the seat mount nuts. Approx. fender
> washer size to solid metal. (and no, I didn't try that DPO type fix).
>
> Would cutting out a rectangular section, then use a flanging tool (like
> Eastwood sells) and brazing in a piece of same thickness sheet  be the right
> way to fix?
>
> Seems like a good way to relearn some of the shop class skills. And get the
> 65 B back on the road sooner than replacing the whole pan.  I haven't found
> any other rust in structural places.
>
> Bob Eiffert
> Vancouver WA

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