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Furnace repair

To: shop-talk@autox.team.net
Subject: Furnace repair
From: Matt Wehland <mwehland@webtripper.com>
Date: Sun, 22 Dec 2002 22:28:17 -0600
Hello,
I have just moved into a new house (rental) and am having some problems 
with the furnace.
I need to get the house in order before I can start on the carport (my 
shop, see I almost got this post on content)
I would just as soon fix the furnace myself (in exchange for rent) or be 
able to diagnose some problems and perhaps push for replacement, really 
would like a replacement.
I've searched on the web but all I can find are furnace repairing services, 
not much DIY info.  If anyone can point me in the right direction I would 
be grateful.
While the house is only 5-7 years old, the furnace was probably (Ok 
definately) used.  The house is a text book case of how Not to build, and 
everything was scavenged and quality is a joke.
I can't read the data plate on the furnace to get make/model, this will 
probably make it difficult to get parts.  I just tried cleaning it and I 
think I managed to remove as much of the writing as I did the grime.  Oh well

The first problem is that the fan doesn't run correctly when the thermostat 
is on automatic fan.  It doesn't seem to start when it should and shuts off 
even while the burner is running.  I suspect a bad sensor.
There only seems to 3 sensors in the furnace-
    One for the pilot light (connected to the gas regulator)
    Another placed above the burners in the heat exchanger area (also 
connected to the gas regulator)
    And the third is placed even higher on the furnace, still in the heat 
exchanger/exhaust area.  This is the one I suspect.  I don't have a meter 
to check this sensor and just pulling the 2 connections and trying them 
both open and shorted seems to make no difference.  Would this be a 
thermistor type sensor that would create a voltage with sufficient heat, or 
is it just a switch that would short or open?

The other main problem is that the furnace seems to run extremely hot, the 
metal towards the front top by the hot air output is extremely hot to the 
touch.  I mean it will burn you.  This doesn't seem right and since this 
portion of the furnace is only a couple of inches from the walls can't be 
safe.  Could this be a cracked heat exchanger?

Thanks for any help, once I get the house and office in order I will be 
starting on other fun projects (I am going to research wood burning 
furnaces right now, did I mention the house it located on 100 acres, much 
of it wooded?  Propane is expensive and I haven't gotten to run my chain 
saw much lately.   I'd rather save my money for a 4 wheeler to move wood 
than pay for propane.)


    Matt Wehland     mwehland@webtripper.com
           Computer Network Specialist
                        MCSE CCNA

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