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RE: Clutch Replacement

To: tigers@Autox.Team.Net,
Subject: RE: Clutch Replacement
From: "Richard Atherton (Entex)" <a-richat@MICROSOFT.com>
Date: Tue, 5 Aug 1997 00:23:59 -0700
        You also forgot the Pony Keg of Beer, and a trip to the local
strip club (as a stress reducer), before that job was completed.!
There's nothin' like man handling a cast Iron block of highly machined
gears and shaft, and then puting hundreds of Horses through it.  Oh oh
oh !! (Tim Allen sound ).

Rich

> ----------
> From:         jhankins@ix.netcom.com[SMTP:jhankins@ix.netcom.com]
> Reply To:     jhankins@ix.netcom.com
> Sent:         Monday, August 04, 1997 3:33 PM
> To:   tigers@autox.team.net
> Subject:      Clutch Replacement
> 
> The deed is done! Everything is back together and working fine. I only
> have 
> 15 or twenty unidentified parts left over, so I consider the effort a 
> success!
> 
> I replaced the flywheel, clutch, clutch master and slave cylinders,
> and the 
> appropriate bearings and seals. I did it without removing the engine,
> but I'm 
> not sure that it was any easier that way. It sure was a struggle
> getting 
> everything back in to place and lined up!
> 
> The only way I could figure out to do it was to:
> 
> 1. Remove the drive shaft.
> 
> 2. disconnect the transmission from the bell housing and slide it back
> into 
> the tunnel.
> 
> 3. Disconnect the bell housing. (Required drilling two holes in the
> tunnel. 
> I'll provide the exact measurements to anyone who wants them.)
> 
> 4. Drop the front of the transmission and the back of the bell housing
> down 
> until the transmission input shaft clears the back of the bell
> housing, 
> allowing the bell housing to be removed. The transmission then can be
> slid 
> down, forward, and out. (It's heavy!!!!).
> 
> 5. It goes back in the same way, but it ain't as easy as it sounds.
> While I 
> could manhandle the transmission out, there's no way to manhandle it
> back in. 
> I used a transmission jack (on wheels) and strapped the transmission
> to it 
> with ratchet straps. It took several hours and several tries for two
> of us to 
> get everything lined up right (clutch lever, throw-owt bearing,
> splines, 
> pilot bearing, etc.), but it finally slipped together like a watch!
> 
> Obviously, I've left out a lot of details, such as removing the
> shifter and 
> linkage, the cross member, the speedo cable etc. I should also point
> out that 
> it took two of us approximately 20 hours to get everything done. But
> I'm here 
> to testify thatit is possible!
> 
> For those who are interested, I got the clutch, flywheel, etc. from 
> Centerforce. Here are the parts numbers and retail prices:
> 
> Flywheel/ring gear      700220      $293.95
> Clutch (Centerforce I)  CF360030    $161.95
> Pressure Plate          280490      $102.95
> T.O. Bearing            N-1439      $44.95
> 
> you should be able to beat these prices without a great deal of
> trouble!
> 
> 
> I'm very pleased with the centerforce clutch. It requires
> substantially less 
> pedal effort, but is quite solid and very smooth.
> 
> Joe
> 

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