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Re: TR4A Engine part problems

To: Jerry Oliver <slantws@home.com>
Subject: Re: TR4A Engine part problems
From: sanborn@net1plus.com
Date: Thu, Oct 21 1999 17:39:47 GMT-0400
Cc: triumphs@autox.team.net

>I'm having problems putting my engine back together, apparently due to
>incompatible reproduction valve train parts. 

>During reassembly the last few days I noticed that
>a couple of the push rods were less the perfect, so I ordered a new set
>from BPNW. 

Jerry,

I had a problem with the BPNW pushrods just like you.  I was using my existing 
rockers on a new shaft.  I had the rockers "reconditioned" by the machine shop. 
 During reassembly I found that there was zero almost negative clearance after 
tightening the rocker shaft pedestals down.  There were 2 problems.  The 
machine shop had installed the new hardened seats too deep into the head and 
the ball cups on the pushrods was not big enough for the rocker pivot ball.

The pushrods cup size varied a lot.... some fit fine and some were a force fit 
that snapped in and were not flexible. I measured with a caliper and confirmed 
the variations in the parts.

I had the head redone to lower the valves so they were flush and sent back all 
the tight pushrods to BPNW for replacement.  They were very supportive and 
apologized.  They measured and sent me ones with the proper clearances. 

I had 2 alternatives that I did not use. One was to leave as is and put a shims 
under the rocker pedestals to raise the rocker gear.... and the other was to 
find or make  shorter pushrods.

Knock on wood.... the engine is approaching 2,000 miles and as is working very 
well and strong.

Good luck with your problem. 

BTW.. I would have gotten the parts from TRF or MOSS but BPNW were the only 
folks with stock and they were very good about any problems and advice.  All my 
engine insides are from them.  


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