[Shotimes] Interesting...porting the intake

Bruce Malachuk bmalach1@nycap.rr.com
Tue, 5 Aug 2003 16:27:25 -0400


Well over the past few days I decided to put my dremel to the test and port a
portion of my intake. Mainly enlarging the TB area for a 69mm TB, which I got
for $40 and it turns out to be an 89 TB so it has a much lighter return spring
than the 94 one that was on my car. So I ground out the opening and smoothed
it's transition, making sure to leave a slightly rough surface. Then I decided
to look at the openings of the runners with my new felpro set. Well we all
know that there are gains to be had from gasket matching and whatnot, but
something I found that was not expected.

The mating surfaces of the tanks to the long runners are in particular very
very mismatched. If you take a dental mirror and look thru the front tank when
the long runners attached you'll see a 1-2mm lip that is quite mismatched. I
have yet to finish, but I think this mismatch might be considerably more
important to the low end of the engine than even gasket matching the runner to
head interface. I'm just guessing here but I'm thinking that the lip is
causing a 5% or so blockage to the long runners, and with that creating a ton
of turbulence to the low end. I'm planning on gasket matching an intake
entirely other than the runner to head mating surface, and then leaving one
stock and trying to take them to a dyno day and swapping them. I think the
mating surface to the tanks on the long runners has a ton of potential waiting
to be unleashed.

Wanted to see what others had come up with or seen.

Bruce
94 Opal Frost MTX
93 Black ATX - winter beater then parts car :-)