[Shotimes] OT: problems on old school Mustang ignition

[Justin Schick]

Sorry for the OT but I know there are other Mustang owners, EE's and all
around smart people on the lists. I know of the Corral forum (where I
plan to also post) but if anyone can suggest other GOOD lists or forums
that would be great. I need some help with my Mustang's ignition. The
car is a '66 with a 408 and AOD.

The previous engine (original 289) had an aftermarket ignition
consisting of a Mallory Unilite distributor and Promaster coil. It ran
like this for over five years but did burn out an optic module early on.
When it was replaced I was told to add a ballast resistor on the
ignition wire going to the + post of the coil (even though the stock
wire is supposed to be 1.3-1.4 ohm resistor), and it ran this way until
I pulled the tired 289. The new engine has a new 351W Unilite
distributor, using the same coil. Spark is not constant; if I put my
timing light on the coil wire and crank the engine I'll get no more than
3 consecutive sparks, with many gaps inbetween.

The Promaster 29440 coil tests out to .6 ohm primary resistance and
12.41k ohm secondary resistance, supposedly to spec. Battery voltage
measured 11.85 volts. Ballast resistor on the ignition wire measured 1.1
ohm.

With everything connected up (resisted ignition wire and red
distributor wire on the + post of the coil, green distributor wire on
the - post, and brown to ground) and the ignition turned to ON, I
measured 7.43v on the ignition post of the starter solenoid (marked I),
7.22v on the input side of the ballast and 3.5v on the output (+ post)
side. With the ballast resistor removed and everything connected, I
measured 4.6v on the + post of the coil and 4.8v on the I post of the
solenoid.

If I remove the wires from the + post of the coil I get full battery
voltage on both sides of the ballast and the I post of the solenoid.
Same thing with the resisted ignition wire directly on the + post and
with the red distributor wire loose, and vice versa (ignition wire loose
and red distributor wire on + post).

If both the ignition wire and the red distributor wire are loose from
the + post of the coil but held together, I get 11.75v on the output
side of the ballast resistor and full voltage everywhere else.

I am unsure what would cause the voltage drop in the circuit with the
wires connected up to the + post of the coil, and why the voltage is
lower all around with the ballast resistor removed. Would a faulty
ignition switch be a culprit, or should I suspect the old coil even
though it tests ok? TIA for any thoughts or suggestions.