Bypassing a broken heater valve

by Daniel Levitin (levitin@interval.com)
August 30, 1995
Last Sunday I took a trip in my '66 Alpine along the beautiful McKenzie River (Western Oregon). It was 100 degrees F outside, and the car was performing perfectly. At a gas station stop, I noticed coolant leaking out of the car at an alarming rate. After popping the hood, I saw that it was all coming from the "heater control valve," a valve mounted on a strut on the driver's side of the car just above and behind the carbs. Changing the position of the valve (moving the control from "cold" to "hot") made no difference, the valve still leaked.

As a temporary, roadside fix, I bypassed the valve entirely. To do this, take the hose that goes from the engine (on the drivers' side manifold) to the valve. Disconnect it at the valve end. Now disconnect the heater hose that goes from the water pump (on the drivers' side near the fan belt pully) and tuck it out of the way somewhere. Take the loose end of the manifold/valve hose and attach it to the water pump. You've now bypassed the valve. This is what the system looks like before you've done anything. The view is standing over the driver's side (LHD) fender, looking into the engine compartment:

Drawing of engine compartment before bypass

After the bypass, Hose "A" and Hose "C" will not be connected to anything, and Hose B will go to the water pump instead of the valve.

Drawing of engine compartment after bypass


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