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Re: [Healeys] Fwd: New Clutch query

To: "'richard mayor'" <boyracer466@gmail.com>
Subject: Re: [Healeys] Fwd: New Clutch query
From: Simon Lachlan via Healeys <healeys@autox.team.net>
Date: Wed, 29 Sep 2021 00:28:54 +0100
Cc: 'Healeys' <healeys@autox.team.net>
Delivered-to: mharc@autox.team.net
Delivered-to: healeys@autox.team.net
References: <000001d7ae25$34998be0$9dcca3a0$@alexarevel.plus.com> <003201d7ae45$1a4adfd0$4ee09f70$@sympatico.ca> <000001d7ae74$0c9bdea0$25d39be0$@alexarevel.plus.com> <005b01d7aee0$8676f810$9364e830$@sympatico.ca> <000001d7af15$a1e0d780$e5a28680$@alexarevel.plus.com> <000d01d7af1f$20647360$612d5a20$@sympatico.ca> <000001d7afe2$fb7382c0$f25a8840$@alexarevel.plus.com> <005f01d7affa$df94ba70$9ebe2f50$@sympatico.ca> <000001d7b2e4$969fed70$c3dfc850$@alexarevel.plus.com> <CAKkXjqN8RxP3LxPhiV5qTjSk_KCGNDAw4Eg8Vgeu-LdLyAVbSw@mail.gmail.com> <000001d7b39d$429509e0$c7bf1da0$@alexarevel.plus.com> <CAKkXjqMfk=9Ev=1-Bv7DxpQb6JdLe9C=nqn03KA=JUgzK-UJ8Q@mail.gmail.com> <CAKkXjqOUi6tL9YQbfbiHo1=3Gd0YNqm+Oxm2DEuOoEctBvYeUA@mail.gmail.com> <000001d7b3e2$221a03b0$664e0b10$@alexarevel.plus.com> <CAKkXjqNpb0O=cE76rpGynHFDmv0hOqUOa7vN+BsjP8ZvymZSeA@mail.gmail.com> <000501d7b446$e7753e90$b65fbbb0$@alexarevel.plus.com> <CAKkXjqMu55zQ5Owvdag4uPaRbvVwxbER33PU8W1Zsu9GdLTSjQ@mail.gmail.com>
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OK Richard, I get that. I=E2=80=99ve been over zealous but no harm.

I do confess to, perhaps, being overly obsessed with =
=E2=80=9Ccentring=E2=80=9D. I=E2=80=99ve been sitting on the cold garage =
floor with my head, at a most uncomfortable height, where the gearbox =
would sit. I=E2=80=99ve been lining it all up by eye. Hard to =
explain=E2=80=A6..stick the black nylon thing in and try to centre it, =
by eye, within the circle at the centre of the =E2=80=9Cplate =E2=80=93 =
release lever=E2=80=9D (Thing held in by three metal clips). Idea being =
to keep the circumference of the nylon equidistant all the way round =
with the plate=E2=80=99s centre. If you see what I mean.

What, I think, was happening was that the plate would move slightly off =
centre as the bolts were tightened up. One time, I got them precisely =
equidistant, but the shaft would not go in and out. I=E2=80=99ve =
reverted to my previous method which was to tighten up the bolts, little =
by little, whilst constantly checking the shaft for perfect in/out =
movement.

By that method, at least, it=E2=80=99s perfectly aligned and I just =
await another pair of hands. Tomorrow, maybe.

I shall support it underneath if I can. Hopefully with a trolley jack. =
It=E2=80=99s at an awkward height for that and that=E2=80=99ll be =
tricky.

Thanks for your input,

Simon

=20

=20

Since you are doing it the right way, that is, a few turns at each time =
on each bolt, then it doesn't matter if you go criss-cross or 1,2 3. 4 =
etc.  It's not like a wheel that must be centered using special tapered =
nuts. A clutch cover is a big spring. It does not have to be "centered" =
.... just clamped down uniformly. =20

=20

On Tue, Sep 28, 2021 at 1:57 AM <simon.lachlan@alexarevel.plus.com =

I=E2=80=99ve been doing it as one does a road wheel=E2=80=A6=E2=80=A6.12 =
o=E2=80=99clock, 6 o=E2=80=99clock , 9 o=E2=80=99clock, 3 =
o=E2=80=99clock etcetc. Progressively, round and round about one turn at =
a time. Using the progress of the dowels as a reference.

Are you suggesting to, say, start at 12 then to 1, to 2 etcetc? =
Progressively around the flywheel??

An interesting difference. I could start at the area from which =
=E2=80=93 I think =E2=80=93 the plate moves slightly off =
centre=E2=80=A6.

Simon

=20

boyracer466@gmail.com>=20
Sent: 28 September 2021 02:12
simon.lachlan@alexarevel.plus.com
Subject: Re: [Healeys] Fwd: New Clutch query

=20

When you tighten the cover bolts are you doing it progressively?  That =
is, tighten each one a bit at a time as you move around the bolt circle? =
 That's the way to do it.=20

=20

=20

On Mon, Sep 27, 2021 at 1:56 PM <simon.lachlan@alexarevel.plus.com =

Richard,

Hi. Thanks for this.

=20

You can present the clutch and cover to the flywheel using the plastic =
tool.  Tighten the cover just enough to hold the disc....... remove the =
plastic tool ......then insert the metal input shaft, loosen the bolt, =
finish the alignment and tighten the bolts.=20

*       Yes, I did work that out. And put it into practise. I reckon that I =
was almost there when one of the three little springs in the centre of =
the housing sprang out. So I had to take it all out and start again. No =
worry as I=E2=80=99m getting a lot of practise.
*       One thing=E2=80=A6..I get it centralized when it=E2=80=99s all loose =
but, as I tighten the bolts, opposite after opposite, it seems to move =
off centre by about 2mm. Always to the same place. It=E2=80=99s a =
mystery as I=E2=80=99d guess I get it pretty tight before it starts to =
move. ie, it moves when it shouldn=E2=80=99t be able to. Or does it? =
Maybe the plate is staying still but the centre of the housing shifts as =
the springs tighten up.
*       I=E2=80=99ve the car up on ramps so can sit on the floor with my head =
sticking up where the gearbox would sit. PITA getting in and out, but =
effective. See pic.

Another aid is to put an old fan belt around the back the transmission. =
One of you can then easily lift or lower the back end of the =
transmission to make things line up.

*       I use an old heavy lifting sling which achieves the same thing

=20

When I do it, I place a piece of 2x4 at the back of the cylinder head =
between it and the firewall.  Because the engine is well balanced on its =
motor mounts it does not put much pressure on the firewall.  It will do =
no damage.  The engine in this position is well suited to receive the =
transmission.

*    I=E2=80=99ve got a piece of scaffolding plank under the sump. About =
12=E2=80=9D by 8=E2=80=9D by 2.5=E2=80=9D. I will be paying huge =
attention to the relative levels of engine and gearbox.

  I then use the floor jack to get the front of the transmision to the =
right level. Then you can guide the tranny forward using the fan belt to =
raise or lower the rear of the transmission.   Make sure the =
transmission is in gear so you can turn the rear output flange as needed =
to get the clutch and input shaft splines to line up.  I have used this =
method many times with success doing it all by myself.  Take your time =
and with a bit of finesse it should slide right in. Never let the weight =
of the transmission hang on the input shaft and clutch.  Use the floor =
jact to support the weight of the transmission at all times.=20

*       I will. For sure.

Thanks again,

Simon

=20

=20


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--></style><!--[if gte mso 9]><xml>
<o:shapedefaults v:ext=3D"edit" spidmax=3D"1026" />
</xml><![endif]--><!--[if gte mso 9]><xml>
<o:shapelayout v:ext=3D"edit">
<o:idmap v:ext=3D"edit" data=3D"1" />
</o:shapelayout></xml><![endif]--></head><body lang=3DEN-GB link=3Dblue =
vlink=3Dpurple><div class=3DWordSection1><p class=3DMsoNormal><span =
style=3D'mso-fareast-language:EN-US'>OK Richard, I get that. =
I=E2=80=99ve been over zealous but no harm.<o:p></o:p></span></p><p =
class=3DMsoNormal><span style=3D'mso-fareast-language:EN-US'>I do =
confess to, perhaps, being overly obsessed with =
=E2=80=9Ccentring=E2=80=9D. I=E2=80=99ve been sitting on the cold garage =
floor with my head, at a most uncomfortable height, where the gearbox =
would sit. I=E2=80=99ve been lining it all up by eye. Hard to =
explain=E2=80=A6..stick the black nylon thing in and try to centre it, =
by eye, within the circle at the centre of the =E2=80=9Cplate =E2=80=93 =
release lever=E2=80=9D (Thing held in by three metal clips). Idea being =
to keep the circumference of the nylon equidistant all the way round =
with the plate=E2=80=99s centre. If you see what I =
mean.<o:p></o:p></span></p><p class=3DMsoNormal><span =
style=3D'mso-fareast-language:EN-US'>What, I think, was happening was =
that the plate would move slightly off centre as the bolts were =
tightened up. One time, I got them precisely equidistant, but the shaft =
would not go in and out. I=E2=80=99ve reverted to my previous method =
which was to tighten up the bolts, little by little, whilst constantly =
checking the shaft for perfect in/out movement.<o:p></o:p></span></p><p =
class=3DMsoNormal><span style=3D'mso-fareast-language:EN-US'>By that =
method, at least, it=E2=80=99s perfectly aligned and I just await =
another pair of hands. Tomorrow, maybe.<o:p></o:p></span></p><p =
class=3DMsoNormal><span style=3D'mso-fareast-language:EN-US'>I shall =
support it underneath if I can. Hopefully with a trolley jack. =
It=E2=80=99s at an awkward height for that and that=E2=80=99ll be =
tricky.<o:p></o:p></span></p><p class=3DMsoNormal><span =
style=3D'mso-fareast-language:EN-US'>Thanks for your =
input,<o:p></o:p></span></p><p class=3DMsoNormal><span =
style=3D'mso-fareast-language:EN-US'>Simon<o:p></o:p></span></p><p =
class=3DMsoNormal><span =
style=3D'mso-fareast-language:EN-US'><o:p>&nbsp;</o:p></span></p><p =
class=3DMsoNormal><o:p>&nbsp;</o:p></p><div><p class=3DMsoNormal>Since =
you are doing it the right way, that is, a few turns at each time on =
each bolt, then it doesn't matter if you go criss-cross or 1,2 3. 4 =
etc.&nbsp; It's not like a wheel that must be centered using special =
tapered nuts. A clutch cover is a big spring. It does not have to be =
&quot;centered&quot; .... just clamped down uniformly.&nbsp; =
<o:p></o:p></p></div><p =
class=3DMsoNormal><o:p>&nbsp;</o:p></p><div><div><p class=3DMsoNormal>On =
Tue, Sep 28, 2021 at 1:57 AM &lt;<a =
href=3D"mailto:simon.lachlan@alexarevel.plus.com";>simon.lachlan@alexareve=
l.plus.com</a>&gt; wrote:<o:p></o:p></p></div><blockquote =
style=3D'border:none;border-left:solid #CCCCCC 1.0pt;padding:0cm 0cm 0cm =
6.0pt;margin-left:4.8pt;margin-top:5.0pt;margin-right:0cm;margin-bottom:5=
.0pt'><div><div><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>I=E2=80=99ve=
 been doing it as one does a road wheel=E2=80=A6=E2=80=A6.12 =
o=E2=80=99clock, 6 o=E2=80=99clock , 9 o=E2=80=99clock, 3 =
o=E2=80=99clock etcetc. Progressively, round and round about one turn at =
a time. Using the progress of the dowels as a =
reference.<o:p></o:p></p><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>Are you =
suggesting to, say, start at 12 then to 1, to 2 etcetc? Progressively =
around the flywheel??<o:p></o:p></p><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>An =
interesting difference. I could start at the area from which =E2=80=93 I =
think =E2=80=93 the plate moves slightly off =
centre=E2=80=A6.<o:p></o:p></p><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>Simon<o:p></=
o:p></p><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>&nbsp;<o:p><=
/o:p></p><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'><b><span =
lang=3DEN-US>From:</span></b><span lang=3DEN-US> richard mayor =
&lt;</span><a href=3D"mailto:boyracer466@gmail.com"; =
target=3D"_blank"><span =
lang=3DEN-US>boyracer466@gmail.com</span></a><span lang=3DEN-US>&gt; =
<br><b>Sent:</b> 28 September 2021 02:12<br><b>To:</b> </span><a =
href=3D"mailto:simon.lachlan@alexarevel.plus.com"; =
target=3D"_blank"><span =
lang=3DEN-US>simon.lachlan@alexarevel.plus.com</span></a><span =
lang=3DEN-US><br><b>Subject:</b> Re: [Healeys] Fwd: New Clutch =
query</span><o:p></o:p></p><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>&nbsp;<o:p><=
/o:p></p><div><div><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>When you =
tighten the cover bolts are you doing it progressively?&nbsp; That is, =
tighten each one a bit at a time as you move around the bolt =
circle?&nbsp; That's the way to do it. <o:p></o:p></p></div><div><p =
class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>&nbsp;<o:p><=
/o:p></p></div></div><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>&nbsp;<o:p><=
/o:p></p><div><div><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>On Mon, Sep =
27, 2021 at 1:56 PM &lt;<a =
href=3D"mailto:simon.lachlan@alexarevel.plus.com"; =
target=3D"_blank">simon.lachlan@alexarevel.plus.com</a>&gt; =
wrote:<o:p></o:p></p></div><blockquote =
style=3D'border:none;border-left:solid windowtext 1.0pt;padding:0cm 0cm =
0cm =
6.0pt;margin-left:4.8pt;margin-top:5.0pt;margin-right:0cm;margin-bottom:5=
.0pt;border-color:currentcolor currentcolor currentcolor =
rgb(204,204,204)'><div><div><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>Richard,<o:p=
></o:p></p><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>Hi. Thanks =
for this.<o:p></o:p></p><div><div><div><div><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>&nbsp;<o:p><=
/o:p></p></div><div><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>You can =
present the clutch and cover to the flywheel using the plastic =
tool.&nbsp; Tighten the cover just enough to hold the disc....... remove =
the plastic tool ......then insert the metal input shaft, loosen the =
bolt, finish the alignment and tighten the bolts. =
<o:p></o:p></p></div><div><ul type=3Ddisc><li =
class=3Dgmail-m6516938848981097534gmail-m7184340184691913754msolistparagr=
aph style=3D'mso-list:l5 level1 lfo3'>Yes, I did work that out. And put =
it into practise. I reckon that I was almost there when one of the three =
little springs in the centre of the housing sprang out. So I had to take =
it all out and start again. No worry as I=E2=80=99m getting a lot of =
practise.<o:p></o:p></li><li =
class=3Dgmail-m6516938848981097534gmail-m7184340184691913754msolistparagr=
aph style=3D'mso-list:l5 level1 lfo3'>One thing=E2=80=A6..I get it =
centralized when it=E2=80=99s all loose but, as I tighten the bolts, =
opposite after opposite, it seems to move off centre by about 2mm. =
Always to the same place. It=E2=80=99s a mystery as I=E2=80=99d guess I =
get it pretty tight before it starts to move. ie, it moves when it =
shouldn=E2=80=99t be able to. Or does it? Maybe the plate is staying =
still but the centre of the housing shifts as the springs tighten =
up.<o:p></o:p></li><li =
class=3Dgmail-m6516938848981097534gmail-m7184340184691913754msolistparagr=
aph style=3D'mso-list:l5 level1 lfo3'>I=E2=80=99ve the car up on ramps =
so can sit on the floor with my head sticking up where the gearbox would =
sit. PITA getting in and out, but effective. See =
pic.<o:p></o:p></li></ul></div><div><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>Another aid =
is to put an old fan belt around the back the transmission. One of you =
can then easily lift or lower the back end of the transmission to make =
things line up.<o:p></o:p></p><ul type=3Ddisc><li =
class=3Dgmail-m6516938848981097534gmail-m7184340184691913754msolistparagr=
aph style=3D'mso-list:l0 level1 lfo6'>I use an old heavy lifting sling =
which achieves the same thing<o:p></o:p></li></ul></div><div><p =
class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>&nbsp;<o:p><=
/o:p></p></div><div><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>When I do =
it, I place a piece of 2x4 at the back of the cylinder head between it =
and the firewall.&nbsp; Because the engine is well balanced on its motor =
mounts it does not put much pressure on the firewall.&nbsp; It will do =
no damage.&nbsp; The engine in this position is well suited to receive =
the transmission.<o:p></o:p></p><p =
class=3Dgmail-m6516938848981097534gmail-m7184340184691913754msolistparagr=
aph><span style=3D'font-family:Wingdings'>=C3=98</span><span =
style=3D'font-size:7.0pt;font-family:"Times New =
Roman",serif'>&nbsp;&nbsp;&nbsp; </span>I=E2=80=99ve got a piece of =
scaffolding plank under the sump. About 12=E2=80=9D by 8=E2=80=9D by =
2.5=E2=80=9D. I will be paying huge attention to the relative levels of =
engine and gearbox.<o:p></o:p></p><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>&nbsp; I =
then use the floor jack to get the front of the transmision to the right =
level. Then you can guide the tranny forward using the fan belt to raise =
or lower the rear of the transmission.&nbsp;&nbsp; Make sure the =
transmission is in gear so you can turn the rear output flange as needed =
to get the clutch and input shaft splines to line up.&nbsp; I have used =
this method many times with success doing it all by myself.&nbsp; Take =
your time and with a bit of finesse it should slide right in. Never let =
the weight of the transmission hang on the input shaft and clutch.&nbsp; =
Use the floor jact to support the weight of the transmission at all =
times. <o:p></o:p></p><ul type=3Ddisc><li =
class=3Dgmail-m6516938848981097534gmail-m7184340184691913754msolistparagr=
aph style=3D'mso-list:l4 level1 lfo9'>I will. For =
sure.<o:p></o:p></li></ul><p =
class=3Dgmail-m6516938848981097534gmail-m7184340184691913754msolistparagr=
aph>Thanks again,<o:p></o:p></p><p =
class=3Dgmail-m6516938848981097534gmail-m7184340184691913754msolistparagr=
aph>Simon<o:p></o:p></p></div><div><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>&nbsp;<o:p><=
/o:p></p></div></div><div><blockquote =
style=3D'border:none;border-left:solid windowtext 1.0pt;padding:0cm 0cm =
0cm =
6.0pt;margin-left:4.8pt;margin-top:5.0pt;margin-right:0cm;margin-bottom:5=
.0pt;border-color:currentcolor currentcolor currentcolor =
rgb(204,204,204)'><div><div><p class=3DMsoNormal =
style=3D'mso-margin-top-alt:auto;mso-margin-bottom-alt:auto'>&nbsp;<o:p><=
/o:p></p></div></div></blockquote></div></div></div></div></div></blockqu=
ote></div></div></div></blockquote></div></div></body></html>
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