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Re: Blew a rod.

To: "Carter Tuggle" <goutvols2@mchsi.com>
Subject: Re: Blew a rod.
From: Barney Gaylord <barneymg@ntsource.com>
Date: Sat, 08 Jun 2002 02:07:20 -0500
At 08:50 PM 6/7/02 -0500, Carter Tuggle wrote:
>.... 79 midget.  Last week I started hearing a faint knock when I gave it 
>gas.  Today it got louder.  So I went straight to the Mg guru.. He says by 
>listening it sounds like I have blown a rod.

If it's still running, you have a worn rod bearing, and possibly some 
damage to the crankshaft rod bearing journal, but probably still no problem 
with the rod itself (unless the knocking noise was REALLY LOUD and always 
persistent, even at idle).

>.... First he says that he will Drop the oil pan to look at it.

Good call.

>If it is a rod he will have to pull the engine to fix.

Maybe not.  If you notice a little tapping noise on accelleration, and you 
stop and check it right away, chances are that only the white metal in the 
bearing shell is worn and you can get away with just installing a new set 
of bearing shells and nothing else.  But you won't know until you pull the 
pan and remove the rod ends for inspection.  The bearing journal on the 
crankshaft should have a near-mirror finish and be perfectly smooth to the 
touch when you run your finger across it from front to back.  If it is 
perfectly smooth, then it is likely also still round and the correct 
diameter, not worn.  Still a good idea to measure it with a micrometer to 
be sure.  If that be the case, then all it needs is new bearing shells.

On the other hand, if the crankshaft bearing journal has any roughness at 
all that you can feel with your finger tip, then it needs to be 
reground.  For that you do need to remove the engine from the car to R&R 
the crankshaft for rework.

>  If this is true, I would be a fool not to go ahead and replace the 
> clutch.  Right?

Join the fool's brigade?  I do not replace a clutch that was new less than 
10,000 miles earlier.  But if it has more than 30K on it, or is of unknown 
history, or has noticeable wear on the parts, then by all means change the 
disk and/or the release bearing and almost always the spigot bushing in the 
crankshaft and the pivot bushing and bolt in the release arm.  If the 
pressure plate (diaphram type) has unknown history, it's a judgement call, 
but I'd chuck it and put in a new one.  They tend to lose the thin metal 
eyelet that holds the heavy steel thrust ring in the center of the 
diaphram.  That part should be fairly snug with little or no motion in the 
middle of the diaphram.  If it rattles about a bit, toss it.

>Is there anything else I should do while I have the engine out?

Good time to check/inspect all of the peripheral parts as they are 
R&R'd.  Check all rubber hoses (water and fuel and emissions parts), engine 
mounts, belts, water pump bearing, condition of radiator, and any 
electrical connectors.  Assuming the engine is disassembled enough to R&R 
the crankshaft, you will be replacing virtually all of the lower engine 
gasket set and front and rear crankshaft seals, and most likely all of the 
crankshaft bearings (mains, rods, and thrust washers).  Also plan on a new 
timing chain tensioner and maybe a new timing chain (cheap).

If it was running okay and not using too much oil before this, I would not 
get carried away with anything in the cylinders or cylinder head, and not 
even remove the head.  On the other hand, it would be a good time to do a 
cam shaft inspection while it's open.  Worn cam lobes are always 
irritating, and as I recall those engines are notoroius for wearing the cam 
journals in the engine block (as well as the crankshaft thrust washer).

>   What I'm thinking is after he pulls the engine I will go get the body, 
> bring it home & clean up & paint the engine bay.  Anybody else out there 
> who have been through this, I would appreciate your insights into what 
> you did or what you wish you would have done.

A reasonable plan.  Just don't get carried away with a bad case of the 
might-as-well's and end up doing a full restoration just because you had a 
rod knock.

Barney Gaylord
1958 MGA with an attitude (and lots of rod bearing changes in past years)
http://www.ntsource.com/.~barneymg

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