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Re: Leaky Knock Sensor

To: Steve Laifman <SLaifman@socal.rr.com>
Subject: Re: Leaky Knock Sensor
From: Steve Laifman <SLaifman@socal.rr.com>
Date: Sun, 27 Feb 2005 16:26:02 -0800
> Frank,
>
> This is similar to those that try a pipe thread water temp sensor to 
> fit a straight thread manifold (original or real LAT intake).  There 
> was my documented intake manifold cure of welding the pipe thread hole 
> shut on the aluminum manifold, and retapping the correct straight 
> thread, off the car.
> In this instance there is not enough material to retap the pipe 
> thread, and an adapter lifts the sensor out of the water flow.
>
> I recently saw a post by John Clark <clarkjc@runbox.com> about a 
> carbon steel thread insert adapter for a 3/8 NPT to a 5/8-18 SAE 
> inside concentric threads and E-Z Lok. Larger than original external 
> pipe thread and correct sensor thread in a single thickness insert.  
> It requires enough "meat" to drill and tap the original hole to the 
> larger pipe thread, insertion of the stainless adapter, and then 
> normal use of the straight thread center hole.
>
> QUOTE from John:
>
> > "Hi Bob,
>
> > My solution for the temperature sender was to install a carbon steel 
> thread insert from a company called E-Z Lok.  > I drilled out the 3/8" 
> NPT tapped hole that was there with a 49/64 bit, tapped it to 7/8-9, 
> and screwed in the thread > insert.  The thread insert, E-Z Lok part 
> #329-10F, is 7/8-9 on the outside and 5/8-18 on the inside.  The top 
> of the > temp. sender covers up the thread insert, so you never even 
> see it.
> >
> > You can get free samples from E-Z Lok at http://www.ezlok.com/ or 
> you can order them from the McMaster-Carr
> > catalog.
> >
> >- John "
>
>> Hi,
>>
>>
>>
>> Tomorrow looks like it will be the day I start the Tiger.  Tonight I
>> installed the fluids and everything went well except I found that the 
>> knock
>> sensor leaks where it screws into the pipe thread adaptor at the water
>> jacket port.  The stud on the knock sensor is a very coarse threaded 
>> 3/8"
>> affair.  The sensor came with an adaptor to pipe thread for the block
>> bosses.  I was a little concerned about a leak developing between the
>> straight thread sensor stud and the adaptor and sure enough.
>>
>>
>>
>> Anyhow, my first impression is to relocate the sensor to a blind boss 
>> on the
>> other side of the engine.  However, since everything is already wired 
>> for
>> the current location I'd like to take one more shot at sealing this 
>> thing.
>> I'm thinking of finding a copper or aluminum washer to go between the
>> adaptor and the sensor and then use a thick coat of Teflon sealer 
>> goop on
>> the threads.  Do you think this will work?  Any better ideas?
>>
>>
>>
>> Thanks!
>>
>>
>>
>> Frank
>>
>> B9471116
>
>

-- 
-----

Steve Laifman
Editor
http://www.TigersUnited.com





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