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RE: Crossmember removal

To: "'James Pickard'" <geowiz.sgy@cox.net>,
Subject: RE: Crossmember removal
From: " Ron Fraser" <rfraser@bluefrog.com>
Date: Mon, 23 Jan 2006 10:19:26 -0500
Jim
        I don't believe this process is documented anywhere.

First, take your time with this and always work safely

Follow the service manual to remove the front wheels and disassemble the
front suspension or at least remove the sway bar and springs

Jack up the car and put the jack stands under the frame rails behind the
crossmember

Disconnect and remove the brake hard lines

Disconnect the steering column at the rack

Under the hood look down at the frame rails; you will see 2 vertical
threaded bungs per side, these are the 4 crossmember bolts.   Blow any dirt
or water out of these threaded areas and put some oil there.

Support the center of the crossmember with a floor jack

Remove the 4 bolts; they are 3 1/4 inches long

Lower the floor jack a little and check that there is nothing still
connected

Lower the floor jack and pull the crossmember from under the car

Installing the 4 bolts is only a problem because it is a blind hole and it
is a little difficult to keep the bolt vertical to get it through the
crossmember and the aluminum wedge

Ron Fraser

-----Original Message-----
From: owner-tigers@autox.team.net [mailto:owner-tigers@autox.team.net] On
Behalf Of James Pickard
Sent: Monday, January 23, 2006 7:29 AM
To: Tiger List (E-mail)
Subject: Crossmember removal


Is the crossmember r & r process documented anywhere?  I can't find it in
the service manual.  I know it only requires the removal of 4 bolts, but
there has to be some expertise involved - where do you put the jacks, how
high do you jack the car, how do you support the crossmember before you
start loosening bolts, etc.  I also understand that getting the holes lined
up when reinstalling can be a bitch.  I'm a neophyte on this kind of
mechanical work.  Thanks.

Jim Pickard
B9473298
Lafayette, LA


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