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Re: Welding the block???

To: TR6 Triumph <tr6_1969@hotmail.com>
Subject: Re: Welding the block???
From: Dave & Marlene <rusd@velocitus.net>
Date: Sat, 02 Aug 2003 14:14:43 -0600
Hi Dave,

It could be welded. Or you could drill & tap & put a screw in the hole. 
For that matter, clean the spot thoroughly with acetone or lacquer 
thinner & smear a dab of "JB Weld" on it. If this doesn't work then try 
something else. There is a possibility that the pin hole opens into a 
much larger cavity underneath. If so, the JB on top would be the better 
bet since welding might lead to a much larger hole. Take your choice.

Dave Russell


TR6 Triumph wrote:
> Hello all,
>  one interesting thing that 
> has not been remedied: a pinhole in the block.  Now after evaluation, 
> this pinhole is neither a result of any cracks nor the result of any 
> stresses but rather a manufacturing air bubble in the casting process.  
> The hole, on the surface of the black, is very small: approx. 0.6 mm.  
> It is located on top of the boss for the alternator mounting.  It is 
> visible and very accessible.
> 
> Though my particular background as a mechanical engineer somewhat 
> covered new-material manufacturing processes, my personal experience 
> never encompassed welding cast materials such as our TR6 engine block.  
> I would imagine that MIG welding would suffice to zap the point of the 
> pinhole for just a second.  Then I could grind the spot flat again (or 
> not).  Oil pressure is nothing compared to welded steel, which is to say 
> the weld wouldnt need to penetrate the surface more than to ensure 
> a solid spot of weld.
> 
> I request any and all input, especially from those of you with a lot of 
> TR6 engine-building experience.  Thanks (again).
> 
> Sincerely,
> Dave Herbert

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