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Re: [Healeys] Overdrive pressure not releasing.

To: Bob Spidell <bspidell@comcast.net>
Subject: Re: [Healeys] Overdrive pressure not releasing.
From: Michael Salter via Healeys <healeys@autox.team.net>
Date: Sun, 17 Apr 2022 15:03:07 -0400
Cc: "healeys@autox.team.net" <healeys@autox.team.net>
Delivered-to: mharc@autox.team.net
Delivered-to: healeys@autox.team.net
References: <000a01d851b6$20733af0$6159b0d0$@alexarevel.plus.com> <CAB3i7LK3kuvn6iBp696_bShjF--APkBQX+07eBNBmsRQDptW8A@mail.gmail.com> <5aba3e49-649e-50c5-9c6d-547ea1f0fbd8@comcast.net>
--===============6568420287361151388==

--000000000000d4491305dcde4b51
Content-Transfer-Encoding: quoted-printable

Actually Bob I've never used an  "O" ringed accumulator.
I spent a little time many years back looking into using "O" rings on the
accumulator but couldn't resolve the issue of the ring being chaffed when
passing over the radial drillings in the accumulator body.
Does anyone know how that has been solved?

M

On Sun., Apr. 17, 2022, 2:49 p.m. Bob Spidell, <bspidell@comcast.net> wrote=
:

> Michael,
>
> Sounds like you're implying the O-ringed accumulator is superior to the
> metal ring (OEM) type? Wish I'd known about it when I rebuilt my O/D (I
> bought the DWM 'uprated' accumulator).
>
> I'll throw out another, very unlikely, potential cause: the cone clutch
> could be stuck together. I've heard of this happening, but have never
> experienced it my self--nor has anyone I know--but it's theoretically
> possible (esp. if the clutch is excessively worn). Could this be the reas=
on
> the manual is adamant about replacing the 8 strong springs, of two length=
s,
> that oppose the operating pistons on overhaul, regardless if they still
> seem robust?
>
>
> On 4/17/2022 9:31 AM, Michael Salter via Healeys wrote:
>
> Simon,
> Based upon your synopsis I conclude that the operating valve is NOT
> opening when either the solenoid lever or the setting lever is being move=
d
> to the position where the operating valve ball would normally be lifted o=
ff
> its seat.
> This conclusion is based upon your discovery that the pressure in the
> accumulator, as indicated on the gauge, does not leak away overnight.
> There is a small clearance between the operating valve push rod and the
> overdrive housing. If the operating valve ball was indeed lifted off its
> seat all the oil in the accumulator would, over time, leak past the
> operating rod thus discharge the accumulator.
> This process would indeed take some time but would certainly completely
> relieve most, if not all the residual accumulator pressure overnight.
> If however the operating valve ball is still in contact with its seat
> (i.e. not being lifted) the oil pressure would not reach the small
> clearance between the valve push rod and the housing and, other than past
> the accumulator rings there is nowhere for that pressure to be relieved.
> I would presume that Overdrive Spares installed an accumulator with an "O=
"
> ring rather than the original cast iron rings. If the original type
> accumulator piston was still fitted, oil would seep past the cast iron
> rings to relieve the pressure, albeit very slowly, and again the
> accumulator pressure would be discharged overnight..
> The cam on the operating shaft, the one which lifts the operating valve
> push rod and thus the operating valve ball, is locked to the shaft with a
> small taper pin. I would guess that the taper pin has either fallen out o=
r
> sheared.
> Bad news is that this pin cannot be accessed without removing and
> disassembling the overdrive.
>
> M
>
> On Sat, Apr 16, 2022 at 1:19 PM Simon Lachlan via Healeys <
> healeys@autox.team.net> wrote:
>
>> My OD is driving me mad and I definitely need some inspired advice. A bi=
t
>> of background first. I=E2=80=99ll try to lay out all the facts in a logi=
cal
>> sequence. (I=E2=80=99m increasingly reluctant to link ODs with logic!)
>>
>>    1. I=E2=80=99d say that the OD has done +/- 15k miles since a total r=
ebuild
>>    by Overdrive Spares here in UK.
>>    2. The OD had issues before Christmas (21) and was sorted out by OD
>>    Spares. The accumulator was uprated and pressure issues sorted.
>>    3. OD functioned 100% on the few times I=E2=80=99d been able to take =
it out
>>    since then until..
>>    4. One day, the OD stopped functioning.
>>    5. I checked the electrics. All fine there so I delved a bit deeper.
>>    6. It had fried its solenoid which I replaced. But=E2=80=A6
>>    7. That did not fix the problem so=E2=80=A6
>>    8. I decided that the operating valve=E2=80=99s adjustment might be o=
ff so..
>>    9. I bought a dial gauge and hoped to sort it out precisely rather
>>    than by =E2=80=9Cfeel=E2=80=9D, which I lack in this area.
>>    10. Prior to using the gauge I decided to see if the OD was
>>    functioning at all so I raised the car on stands and fitted my pressu=
re
>>    gauge.
>>    11. I get a reading of 500psi rising a bit when I rev the engine but
>>    I=E2=80=99d suppose that would drop when the oil warms up.
>>    12. BUT, and this is where things go pear-shaped=E2=80=A6moving the l=
ittle
>>    lever on the RHS up and down does not engage/disengage OD. There is n=
o
>>    change on the gauge to show OD engaging or disengaging.
>>    13. AND, the gauge stays at 500psi even when the engine is off.
>>    Moving the lever 20 times has zero effect. Stayed at 500 overnight!
>>    14. Of course, I checked for dirt in the operating valve area. None.
>>    15. Likewise, the tiny hole in the =E2=80=9Cvalve =E2=80=93 operating=
=E2=80=9D (the spindle
>>    thing which the ball sits on)=E2=80=A6.that=E2=80=99s clear. And sure=
ly, the pressure would
>>    diminish overnight if something in that area was partially obstructed=
?
>>    16. When I remove the pressure valve, there=E2=80=99s a small spillag=
e =E2=80=93 no
>>    more than you=E2=80=99d expect =E2=80=93 but repeating the pressure g=
auge process only
>>    returns the same results.
>>    17. I see in the bible according to Norman Nock that =E2=80=9CHolding=
 this
>>    lever with your thumb and index finger, you should be able to push th=
e
>>    lever down lightly about =E2=85=9C=E2=80=9D until you feel a slight s=
pring pressure
>>    resistance. The lever should go down another =C2=BC=E2=80=9D after en=
countering the
>>    resistance=E2=80=A6=E2=80=A6=E2=80=9D ie there=E2=80=99s about =E2=85=
=9D=E2=80=9D movement up & down in that lever. Well,
>>    my lever does move and does lift the ball, but there=E2=80=99s not =
=E2=85=9D=E2=80=9D movement
>>    there. Could that be the problem area???
>>    18. Almost finished=E2=80=A6keep reading!
>>
>> So, I=E2=80=99m stumped. Every time I learn something new about the OD, =
it has a
>> new trick to baffle me.
>>
>> I=E2=80=99ve no 100% sure way of telling whether it=E2=80=99s gone into =
OD  and stuck
>> there or whether it=E2=80=99s simply not going into OD at all.
>>
>> I=E2=80=99ve done a lot of reading through my books and collection of ad=
vice from
>> the various gurus and found reference to ODs being stuck but those seeme=
d
>> to be to do with =E2=80=9Cweak springs=E2=80=9D which, particularly afte=
r a long lay-off,
>> wouldn=E2=80=99t disengage. The cure for this being a good smack on the =
steel plate
>> sandwiched in the OD from below. Well, that seems to be a stuck mechanis=
m
>> issue whereas I=E2=80=99m facing a hydraulic conundrum. Or am I?
>>
>> There is what is usually referred to as the =E2=80=9Cpressure relief val=
ve=E2=80=9D
>> adjacent to the accumulator. The name suggested that pressure might be
>> stuck in that area=E2=80=A6.but surely not overnight?
>>
>>
>>
>> Any ideas? I am particularly reluctant to take the gearbox and OD out.
>> You=E2=80=99ll recall the ridiculous business of the defective clutch ki=
t? Well, I
>> forget whether we had the box in and out 3 times or 4. I=E2=80=99d hoped=
 not to do
>> it again so soon or ever for that matter.
>>
>>
>>
>> I=E2=80=99m hoping for a miracle of course but some sound advice would b=
e a
>> godsend=E2=80=A6=E2=80=A6=E2=80=A6=E2=80=A6
>>
>>
>>
>> Thanks,
>>
>> Simon
>>
>>
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>>
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--000000000000d4491305dcde4b51
Content-Transfer-Encoding: quoted-printable

<div dir=3D"auto">Actually Bob I&#39;ve never used an=C2=A0 &quot;O&quot; r=
inged accumulator.=C2=A0<div dir=3D"auto">I spent a little time many years =
back looking into using &quot;O&quot; rings on the accumulator but couldn&#=
39;t resolve the issue of the ring being chaffed when passing over the radi=
al drillings in the accumulator body.=C2=A0</div><div dir=3D"auto">Does any=
one know how that has been solved?</div><div dir=3D"auto"><br></div><div di=
r=3D"auto">M</div></div><br><div class=3D"gmail_quote"><div dir=3D"ltr" cla=
ss=3D"gmail_attr">On Sun., Apr. 17, 2022, 2:49 p.m. Bob Spidell, &lt;<a hre=
f=3D"mailto:bspidell@comcast.net";>bspidell@comcast.net</a>&gt; wrote:<br></=
div><blockquote class=3D"gmail_quote" style=3D"margin:0 0 0 .8ex;border-lef=
t:1px #ccc solid;padding-left:1ex">
 =20
   =20
 =20
  <div>
    Michael, <br>
    <br>
    Sounds like you&#39;re implying the O-ringed accumulator is superior to
    the metal ring (OEM) type? Wish I&#39;d known about it when I rebuilt m=
y
    O/D (I bought the DWM &#39;uprated&#39; accumulator).<br>
    <br>
    I&#39;ll throw out another, very unlikely, potential cause: the cone
    clutch could be stuck together. I&#39;ve heard of this happening, but
    have never experienced it my self--nor has anyone I know--but it&#39;s
    theoretically possible (esp. if the clutch is excessively worn).
    Could this be the reason the manual is adamant about replacing the 8
    strong springs, of two lengths, that oppose the operating pistons on
    overhaul, regardless if they still seem robust?<br>
    <br>
    <br>
    <div>On 4/17/2022 9:31 AM, Michael Salter
      via Healeys wrote:<br>
    </div>
    <blockquote type=3D"cite">
     =20
      <div dir=3D"ltr">
        <div class=3D"gmail_default" style=3D"font-family:arial,sans-serif;=
font-size:small">Simon,</div>
        <div class=3D"gmail_default" style=3D"font-family:arial,sans-serif;=
font-size:small">Based
          upon your synopsis I conclude that the operating valve is NOT
          opening when either the solenoid lever or the setting lever is
          being moved to the position where the operating valve ball
          would normally be lifted off its seat.</div>
        <div class=3D"gmail_default" style=3D"font-family:arial,sans-serif;=
font-size:small">This
          conclusion is based upon your discovery that the pressure in
          the accumulator, as indicated on the gauge, does not leak away
          overnight.</div>
        <div class=3D"gmail_default" style=3D"font-family:arial,sans-serif;=
font-size:small">There is
          a small clearance between the operating valve push rod and the
          overdrive housing. If the operating valve ball was indeed
          lifted off its seat all the oil in the accumulator would, over
          time, leak past the operating rod thus discharge the
          accumulator. <br>
        </div>
        <div class=3D"gmail_default" style=3D"font-family:arial,sans-serif;=
font-size:small">This
          process would indeed take some time but would certainly
          completely relieve most, if not all the residual accumulator
          pressure overnight.</div>
        <div class=3D"gmail_default" style=3D"font-family:arial,sans-serif;=
font-size:small">If
          however the operating valve ball is still in contact with its
          seat (i.e. not being lifted) the oil pressure would not reach
          the small clearance between the valve push rod and the housing
          and, other than past the accumulator rings there is nowhere
          for that pressure to be relieved. <br>
        </div>
        <div class=3D"gmail_default" style=3D"font-family:arial,sans-serif;=
font-size:small">I would
          presume that Overdrive Spares installed an accumulator with an
          &quot;O&quot; ring rather than the original cast iron rings. If t=
he
          original type accumulator piston was still fitted, oil would
          seep past the cast iron rings to relieve the pressure, albeit
          very slowly, and again the accumulator pressure would be
          discharged overnight..<br>
        </div>
        <div class=3D"gmail_default" style=3D"font-family:arial,sans-serif;=
font-size:small">The cam
          on the operating shaft, the one which lifts the operating
          valve push rod and thus the operating valve ball, is locked to
          the shaft with a small taper pin. I would guess that the taper
          pin has either fallen out or sheared. <br>
        </div>
        <div class=3D"gmail_default" style=3D"font-family:arial,sans-serif;=
font-size:small">Bad news
          is that this pin cannot be accessed without removing and
          disassembling the overdrive.</div>
        <div class=3D"gmail_default" style=3D"font-family:arial,sans-serif;=
font-size:small"><br>
        </div>
        <div class=3D"gmail_default" style=3D"font-family:arial,sans-serif;=
font-size:small">M<br>
        </div>
      </div>
      <br>
      <div class=3D"gmail_quote">
        <div dir=3D"ltr" class=3D"gmail_attr">On Sat, Apr 16, 2022 at 1:19
          PM Simon Lachlan via Healeys &lt;<a href=3D"mailto:healeys@autox.=
team.net" target=3D"_blank" rel=3D"noreferrer">healeys@autox.team.net</a>&g=
t;
          wrote:<br>
        </div>
        <blockquote class=3D"gmail_quote" style=3D"margin:0px 0px 0px 0.8ex=
;border-left:1px solid rgb(204,204,204);padding-left:1ex">
          <div lang=3D"EN-GB">
            <div>
              <p class=3D"MsoNormal">My OD is driving me mad and I
                definitely need some inspired advice. A bit of
                background first. I=E2=80=99ll try to lay out all the facts=
 in a
                logical sequence. (I=E2=80=99m increasingly reluctant to li=
nk
                ODs with logic!)</p>
              <ol style=3D"margin-top:0cm" type=3D"1" start=3D"1">
                <li style=3D"margin-left:0cm">I=E2=80=99d say that the OD h=
as done
                  +/- 15k miles since a total rebuild by Overdrive
                  Spares here in UK.</li>
                <li style=3D"margin-left:0cm">The OD had issues before
                  Christmas (21) and was sorted out by OD Spares. The
                  accumulator was uprated and pressure issues sorted.</li>
                <li style=3D"margin-left:0cm">OD functioned 100% on the few
                  times I=E2=80=99d been able to take it out since then unt=
il..</li>
                <li style=3D"margin-left:0cm">One day, the OD stopped
                  functioning.</li>
                <li style=3D"margin-left:0cm">I checked the electrics. All
                  fine there so I delved a bit deeper.</li>
                <li style=3D"margin-left:0cm">It had fried its solenoid
                  which I replaced. But=E2=80=A6</li>
                <li style=3D"margin-left:0cm">That did not fix the problem
                  so=E2=80=A6</li>
                <li style=3D"margin-left:0cm">I decided that the operating
                  valve=E2=80=99s adjustment might be off so..</li>
                <li style=3D"margin-left:0cm">I bought a dial gauge and
                  hoped to sort it out precisely rather than by =E2=80=9Cfe=
el=E2=80=9D,
                  which I lack in this area.</li>
                <li style=3D"margin-left:0cm">Prior to using the gauge I
                  decided to see if the OD was functioning at all so I
                  raised the car on stands and fitted my pressure gauge.</l=
i>
                <li style=3D"margin-left:0cm">I get a reading of 500psi
                  rising a bit when I rev the engine but I=E2=80=99d suppos=
e
                  that would drop when the oil warms up.</li>
                <li style=3D"margin-left:0cm">BUT, and this is where things
                  go pear-shaped=E2=80=A6moving the little lever on the RHS=
 up
                  and down does not engage/disengage OD. There is no
                  change on the gauge to show OD engaging or
                  disengaging.</li>
                <li style=3D"margin-left:0cm">AND, the gauge stays at 500ps=
i
                  even when the engine is off. Moving the lever 20 times
                  has zero effect. Stayed at 500 overnight!</li>
                <li style=3D"margin-left:0cm">Of course, I checked for dirt
                  in the operating valve area. None.</li>
                <li style=3D"margin-left:0cm">Likewise, the tiny hole in th=
e
                  =E2=80=9Cvalve =E2=80=93 operating=E2=80=9D (the spindle =
thing which the ball
                  sits on)=E2=80=A6.that=E2=80=99s clear. And surely, the p=
ressure would
                  diminish overnight if something in that area was
                  partially obstructed?</li>
                <li style=3D"margin-left:0cm">When I remove the pressure
                  valve, there=E2=80=99s a small spillage =E2=80=93 no more=
 than you=E2=80=99d
                  expect =E2=80=93 but repeating the pressure gauge process=
 only
                  returns the same results.</li>
                <li style=3D"margin-left:0cm">I see in the bible according
                  to Norman Nock that =E2=80=9CHolding this lever with your
                  thumb and index finger, you should be able to push the
                  lever down lightly about =E2=85=9C=E2=80=9D until you fee=
l a slight
                  spring pressure resistance. The lever should go down
                  another =C2=BC=E2=80=9D after encountering the resistance=
=E2=80=A6=E2=80=A6=E2=80=9D ie
                  there=E2=80=99s about =E2=85=9D=E2=80=9D movement up &amp=
; down in that lever.
                  Well, my lever does move and does lift the ball, but
                  there=E2=80=99s not =E2=85=9D=E2=80=9D movement there. Co=
uld that be the
                  problem area???</li>
                <li style=3D"margin-left:0cm">Almost finished=E2=80=A6keep =
reading!</li>
              </ol>
              <p class=3D"MsoNormal" style=3D"margin-left:18pt">So, I=E2=80=
=99m
                stumped. Every time I learn something new about the OD,
                it has a new trick to baffle me.</p>
              <p class=3D"MsoNormal" style=3D"margin-left:18pt">I=E2=80=99v=
e no 100%
                sure way of telling whether it=E2=80=99s gone into OD =C2=
=A0and stuck
                there or whether it=E2=80=99s simply not going into OD at a=
ll.</p>
              <p class=3D"MsoNormal" style=3D"margin-left:18pt">I=E2=80=99v=
e done a
                lot of reading through my books and collection of advice
                from the various gurus and found reference to ODs being
                stuck but those seemed to be to do with =E2=80=9Cweak sprin=
gs=E2=80=9D
                which, particularly after a long lay-off, wouldn=E2=80=99t
                disengage. The cure for this being a good smack on the
                steel plate sandwiched in the OD from below. Well, that
                seems to be a stuck mechanism issue whereas I=E2=80=99m fac=
ing a
                hydraulic conundrum. Or am I?</p>
              <p class=3D"MsoNormal" style=3D"margin-left:18pt">There is
                what is usually referred to as the =E2=80=9Cpressure relief
                valve=E2=80=9D adjacent to the accumulator. The name sugges=
ted
                that pressure might be stuck in that area=E2=80=A6.but sure=
ly
                not overnight?</p>
              <p class=3D"MsoNormal" style=3D"margin-left:18pt">=C2=A0</p>
              <p class=3D"MsoNormal" style=3D"margin-left:18pt">Any ideas? =
I
                am particularly reluctant to take the gearbox and OD
                out. You=E2=80=99ll recall the ridiculous business of the
                defective clutch kit? Well, I forget whether we had the
                box in and out 3 times or 4. I=E2=80=99d hoped not to do it
                again so soon or ever for that matter.</p>
              <p class=3D"MsoNormal" style=3D"margin-left:18pt">=C2=A0</p>
              <p class=3D"MsoNormal" style=3D"margin-left:18pt">I=E2=80=99m=
 hoping
                for a miracle of course but some sound advice would be a
                godsend=E2=80=A6=E2=80=A6=E2=80=A6=E2=80=A6</p>
              <p class=3D"MsoNormal" style=3D"margin-left:18pt">=C2=A0</p>
              <p class=3D"MsoNormal" style=3D"margin-left:18pt">Thanks,</p>
              <p class=3D"MsoNormal" style=3D"margin-left:18pt">Simon</p>
              <p class=3D"MsoNormal" style=3D"margin-left:18pt">=C2=A0</p>
            </div>
          </div>
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<a href=3D"mailto:Healeys@autox.team.net"; target=3D"_blank" rel=3D"noreferr=
er">Healeys@autox.team.net</a>
<a href=3D"http://autox.team.net/mailman/listinfo/healeys"; target=3D"_blank=
" rel=3D"noreferrer">http://autox.team.net/mailman/listinfo/healeys</a>

s/bspidell@comcast.net" target=3D"_blank" rel=3D"noreferrer">http://autox.t=
eam.net/mailman/options/healeys/bspidell@comcast.net</a>

</pre>
    </blockquote>
    <br>
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rer noreferrer" target=3D"_blank">http://www.team.net/donate.html</a><br>
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Archive: <a href=3D"http://www.team.net/pipermail/healeys"; rel=3D"noreferre=
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<a href=3D"mailto:Healeys@autox.team.net"; target=3D"_blank" rel=3D"noreferr=
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s/michaelsalter@gmail.com" rel=3D"noreferrer noreferrer" target=3D"_blank">=
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r>
<br>
</blockquote></div>

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