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Re: Windscreen - Replacing Rubber Gasket

To: "Brian Sanborn" <sanborn@net1plus.com>
Subject: Re: Windscreen - Replacing Rubber Gasket
From: "Andy" <amdixon@erols.com>
Date: Sat, 26 Sep 1998 16:07:31 -0400 (EDT)
Cc: "Triumphs" <triumphs@Autox.Team.Net>
Brian,
You're not in over your head.
There should me no mastic on the glass seal it would appear someone 
used it rather than replace the seal. Try goof-off to get the old stuff off but 
try 
it in a hidden spot to make sure it doesn't eat the paint. Shouldn't because 
you can use it to remove bumper stickers.
Mount the seal in the frame. Take some nylon rope (it's been a while) 1/8" to 
1/4" and tuck it into the groove for the glass, all the way around. It should 
overlap a little on the bottom and still leave you some to grab hold of. I did 
mine from the outside of the car so the spare rope should be outside the 
car. Lay the glass in the bottom groove. Have an assistant hold the glass 
(my then 12 year old son helped me) and slowly but firmly pull out the rope. 
As it pulls out from under the glass it will pull the gasket around the glass. 
It's amazing how easy it really is.
Hope this helps,
Andy D.

On 09/26/98 01:49 PM Brian Sanborn said...
>
>In over my head I think..... again.
>
>My car has a very badly cracked, aged rubber gasket on the windscreen.  I
>got the better quality replacement from TRF and have successfully 
removed
>the glass.  Thank goodness there is no rust on the frame anywhere
>
>The problem is how to get all of the old gasket out.  It was installed
>originally with a black mastic of some kind which is now very hard and 
stuck
>on tight.  I need to clean up the windscreen frame to receive the new 
rubber
>gasket.  The trick is to get all the old stuff off without damaging the nice
>paint job. I have gotten the bulk of the hard rubber off with a Stanley
>knife.  I have sliced into the paint on the interior covered parts at times
>and will have to touch up those spots to prevent rust.  The critical part is
>the edge of the old gasket on the surface of the windscreen where it mates
>with the paint.  The hardness and stuck-on quality has me very concerned
>about getting it off and keeping the appearance.
>
>I thought of using a heat gun.. any experience from the list?
>
>What about tools for scraping and digging out this stuff that don't harm the
>surface?
>
>Any experience on a safe solvent to use with this stuff?
>
>Do I need to use a new sealer/mastic when I install the new gasket.
>
>What is the sequence to follow for a easy install of the glass?  Gasket on
>the frame and then the glass into the gasket... or put the gasket on the
>glass and jimmy the whole thing onto the frame.
>
>Thanks for the help. (This might be good one for Malcolm's FAQ)
>
>
>Brian Sanborn
>62 TR4          CT16260L  - Groton,  MA
>sanborn@net1plus.com

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