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Restoration Order (long-winded)

To: healeys@autox.team.net
Subject: Restoration Order (long-winded)
From: Editorgary@aol.com
Date: Fri, 10 Sep 2004 14:54:34 EDT
> Does anyone know of a complete & ordered list of steps (as in original
> assembly line steps) for re-assembling the Big Healey?  I'd like to follow 
the
> same sequence in re-building my car.
> 
> Richard Bittmann BJ7
> Tacoma, WA USA >>

From: David Nock <healeydoc@sbcglobal.net>
Subject: Re: Assembly Sequence
We have a section in our web site that covers these procedures.
David Nock
               NEW  E-mail Addresses!!!
David Nock, Technical Questions   healeydoc@sbcglobal.net

http://www.britishcarspecialists.com
click on "restoration"

I looked at David's list to compare it with what we've written in our 
Restoration Guide and can't disagree with anything he's written. It's a good 
check 
list for both disassembly and assembly.
Might be worth noting that their procedure (basically build a powered chassis 
first, then do body work, paint, and final interior and trim.)  does NOT 
follow the methods used when the cars were originally built. Main reason was 
not 
efficiency, but rather that BMC was buying in the bodies from Jensen's already 
fully trimmed, and then was installing their own running gear (suspension, 
engine, transmission). 
Some restorers swear by a variation on the original method whereby the 
chassis, bodywork and paint are done first, while the drive train is being 
rebuilt 
separately. Then electrical, and plumbing is installed, and after that engine 
and transmission are dropped in, and finally interior and trim is installed.
IMHO, about the only real difference between the two is the relative ease of 
installing the heater and air ducts, and hanging the fenders, though you 
certainly do put your fresh new paint job at a little risk if you leave the 
engine 
and tranny installation to last.
I think if you expect to be able to do the entire restoration in one 
sequence, with no long-term interruptions, and can schedule paint and body work 
to be 
done at the same time as engine, tranny, and suspension rebuild, doing it in 
the factory order is probably the quickest process in terms of calendar time 
(body and paint work doesn't have to wait until chassis is done).
On the other hand, if you expect to have major pauses in the work, you don't 
want a freshly painted body to be sitting around for six months or longer 
while you do other things. Way too much risk of damaging it, and that fresh 
paint 
job does start to deteriorate if it is left in the corner of the garage for 
too long, even with a cover on it.
Just my two cents,
Gary Anderson

Check out the new British Cars Forum:
http://www.team.net/the-local/tiki-view_forum.php?forumId=8




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