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There are a few options, none guaranteed.
1. Drill a hole in the broken screw and use a screw extractor. Apply as much
heat as you can.
2. Drill the correct size hole in the broken bolt for a tap and rethread the
hole. Works well if you can drill very close to the centre but this is
easier said than done when drilling by hand.
Good luck.... Harold
_____
From: Healeys [mailto:healeys-bounces@autox.team.net] On Behalf Of
alfuller194@gmail.com
Sent: Monday, May 25, 2020 1:43 PM
To: 'Michael MacLean'; 'Healeys'
Subject: Re: [Healeys] Broken Screw
Mike - if anyone in your area does EDM electronic discharge/disintegration
work, that might be the way to get it out without damaging anything in the
process.
----------------
All the best,
Al Fuller
From: Healeys <healeys-bounces@autox.team.net> On Behalf Of Michael MacLean
Sent: Monday, May 25, 2020 3:01 PM
To: Healeys <healeys@autox.team.net>
Subject: [Healeys] Broken Screw
Went to install the rebuilt horns on my BN2 last night and could only screw
one on the cross member of the frame. The other mounting hole were a
problem. Somewhere, sometime in the past whoever removed the horns snapped
one of the screws off flush with the frame. Best way to get this out? Must
have been corroded in place to snap off like that.
Mike MacLean
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<DIV dir=3Dltr align=3Dleft><SPAN class=3D665434702-26052020><FONT =
color=3D#0000ff=20
size=3D2 face=3DArial>There are a few options, none =
guaranteed.</FONT></SPAN></DIV>
<DIV dir=3Dltr align=3Dleft><SPAN class=3D665434702-26052020><FONT =
color=3D#0000ff=20
size=3D2 face=3DArial></FONT></SPAN> </DIV>
<DIV dir=3Dltr align=3Dleft><SPAN class=3D665434702-26052020><FONT =
color=3D#0000ff=20
size=3D2 face=3DArial>1. Drill a hole in the broken screw and use a =
screw extractor.=20
Apply as much heat as you can.</FONT></SPAN></DIV>
<DIV dir=3Dltr align=3Dleft><SPAN class=3D665434702-26052020><FONT =
color=3D#0000ff=20
size=3D2 face=3DArial>2. Drill the correct size hole in the broken bolt =
for a tap=20
and rethread the hole. Works well if you can drill very close to the =
centre but=20
this is easier said than done when drilling by hand.</FONT></SPAN></DIV>
<DIV dir=3Dltr align=3Dleft><SPAN class=3D665434702-26052020><FONT =
color=3D#0000ff=20
size=3D2 face=3DArial></FONT></SPAN> </DIV>
<DIV dir=3Dltr align=3Dleft><SPAN class=3D665434702-26052020><FONT =
color=3D#0000ff=20
size=3D2 face=3DArial>Good luck.... Harold</FONT></SPAN></DIV><BR>
<DIV lang=3Den-us class=3DOutlookMessageHeader dir=3Dltr align=3Dleft>
<HR tabIndex=3D-1>
<FONT size=3D2 face=3DTahoma><B>From:</B> Healeys=20
[mailto:healeys-bounces@autox.team.net] <B>On Behalf Of=20
</B>alfuller194@gmail.com<BR><B>Sent:</B> Monday, May 25, 2020 1:43=20
PM<BR><B>To:</B> 'Michael MacLean'; 'Healeys'<BR><B>Subject:</B> Re: =
[Healeys]=20
Broken Screw<BR></FONT><BR></DIV>
<DIV></DIV>
<DIV class=3DWordSection1>
<P class=3DMsoNormal>Mike – if anyone in your area does EDM =
electronic=20
discharge/disintegration work, that might be the way to get it out =
without=20
damaging anything in the process.<o:p></o:p></P>
<P class=3DMsoNormal><o:p> </o:p></P>
<DIV>
<P class=3DMsoNormal>----------------<o:p></o:p></P>
<P class=3DMsoNormal>All the best,<o:p></o:p></P>
<P class=3DMsoNormal><o:p> </o:p></P>
<P class=3DMsoNormal>Al Fuller<o:p></o:p></P></DIV>
<P class=3DMsoNormal><o:p> </o:p></P>
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<P class=3DMsoNormal><B>From:</B> Healeys =
<healeys-bounces@autox.team.net>=20
<B>On Behalf Of </B>Michael MacLean<BR><B>Sent:</B> Monday, May 25, 2020 =
3:01=20
PM<BR><B>To:</B> Healeys =
<healeys@autox.team.net><BR><B>Subject:</B>=20
[Healeys] Broken Screw<o:p></o:p></P></DIV></DIV>
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<DIV>
<DIV>
<DIV>
<P class=3DMsoNormal><SPAN=20
style=3D'FONT-SIZE: 12pt; FONT-FAMILY: "Times New Roman",serif'>Went to =
install=20
the rebuilt horns on my BN2 last night and could only screw one on the =
cross=20
member of the frame. The other mounting hole were a problem. =
Somewhere, sometime in the past whoever removed the horns snapped one of =
the=20
screws off flush with the frame. Best way to get this out? =
Must have=20
been corroded in place to snap off like that. =
<o:p></o:p></SPAN></P></DIV>
<DIV>
<P class=3DMsoNormal><SPAN=20
style=3D'FONT-SIZE: 12pt; FONT-FAMILY: "Times New Roman",serif'>Mike=20
MacLean<o:p></o:p></SPAN></P></DIV></DIV></DIV></DIV></DIV></DIV></BODY><=
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