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Re: Workshop Floor

To: Shop-Talk <shop-talk@Autox.Team.Net>
Subject: Re: Workshop Floor
From: "David C." <cavanadd@kendra.com>
Date: Sat, 29 Jan 2005 11:33:36 -0800
Great write up, covers it all pretty well.  Another thing I discovered in 
my very limited concrete pouring experience is one way to do exposed 
aggregate.  We were pouring a landing for the stairs coming off my buddy's 
back deck.  We used my Harbor Freight mixer and bagged ready mix and poured 
the slab, and after we trowelled it off he sprayed it with a saturated 
sugar solution with a Hudson sprayer.  He put a gallon of water on the 
stove and kept adding sugar until no more would dissolve, then sprayed a 
good wet layer on top.  Several hours later he hosed the top layer of 
concrete off, exposing the aggregate.  The sugar keeps the concrete on top 
from setting up.  You want to keep sugar and pop far away from your mixing 
operation, as if you get any sugar in the main mix it will never set 
up.  My brother also told me you can use muriatic acid to dissolve the top 
layer of concrete, but the sugar seems a little safer.

I did a garden pathway for my wife a couple of years ago that worked very 
well and was really simple.  The technique came from Sunset magazine.  I 
laid out the path, then dug the sod up and leveled the path bed with some 
sand.  The top of the sand was about 3" below grade.  I then spread dry 
bagged ready mix on the path with a rake, getting it smooth and level, then 
sprayed it with a garden hose.  I didn't use a steady stream, just a light 
spray that displaced  a little of the portland cement in the top layer and 
exposed the rock.  Between the moisture in the soil and the water I sprayed 
on top it hydrated up just fine and make a very nice rustic looking path 
along the side of the house.  I wouldn't want to drive the big tractor on 
it, but it supports a big wheelbarrow full of firewood just fine and 
provides good traction.
Dave C

At 10:03 AM 1/28/2005 -0500, Mark Andy wrote:
>While I'm quite sure there's a _ton_ of stuff I don't know and mistakes
>I'll make when I do my floor, I now see concrete as something that's not
>too hard to do a decent job with.
>
>Sorta like if you're a normal person who can do carpentry vs. a
>professional carpenter... :-)






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