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Re: Welding ... kinda long but I got carried away

To: "Chris Hill" <Pirouette@uisreno.com>, <BlueGolfer@aol.com>,
Subject: Re: Welding ... kinda long but I got carried away
From: "DrMayf" <drmayf@teknett.com>
Date: Fri, 4 Jan 2002 10:38:16 -0800
Chris, I use an auto darkening helmet buit the response time is 1 / 25000 of
a second. Never a flash burn to my eyes.

mayf
----- Original Message -----
From: "Chris Hill" <Pirouette@uisreno.com>
To: <BlueGolfer@aol.com>; <Timothy.P.Ronak@akzo-nobel.com>;
<wittsend@jps.net>
Cc: <tigers@autox.team.net>
Sent: Wednesday, January 02, 2002 1:18 AM
Subject: Re: Welding ... kinda long but I got carried away


> Punsfluckett, Throttlebottom, Snead and Purvey have advised me to disavow
any
> recommendation of welding techniques not approved by OSHA, whoever they
are.
>     I did want to note that I am very leary of eye exposure in welding.
> Someone here spoke of using a '9' lens for .023 wire, which does make it
> easier, but I'd still never go less than '10'.  My helmet is modified with
> leather duct taped to the bottom and side edges so that I CAN safely look
away
> (I still close my eyes) without closing the visor, but still only for
little
> tap bursts.
>     I was tempted by the automatic lenses, but, the 'window' of
vulnerability
> before they shade is (if I remember correctly) 1/100th of a sec.  That
means
> in essence that for every 100 welds (not a lot with a rusty or wrecked
car)
> you've looked directly into the arc unshielded for a full second.  Not
good.
> And that's if you believe it's really 1/100th of a second.
>     I don't understand, with all the wireless technology around, why
someone
> hasn't produced something that would key off the trigger and shade 1/100th
> BEFORE the arc started.  Now that I'd buy.
>
>                        Chris Hill
>   ----- Original Message -----
>   From: BlueGolfer@aol.com
>   To: Pirouette@uisreno.com ; Timothy.P.Ronak@akzo-nobel.com ;
> wittsend@jps.net
>   Cc: tigers@autox.team.net
>   Sent: Thursday, January 03, 2002 4:35 AM
>   Subject: Re: Welding ... kinda long but I got carried away
>
>
>   In a message dated 1/3/02 5:18:12 AM, Pirouette@uisreno.com writes:
>
>   << This is functionally the same as Tim's method, heat is absorbed by
the
>   melting blobs, which then provide support on cooling as you move
further,
> but
>   it's very fast.  I don't even bother putting the visor down for the
blobs
>   part, just look away each time since the  gun is braced on the metal,
and I
>   usually stop briefly after completing the blob ring to let things cool,
> just
>   to be antiwarp safe.  But after a little practice (very little, this
really
> is
>   a fast learning curve), if you don't bother to wait, you can do a hole
> start
>   to finish in 20-30 sec. !!  And it will look good and be clean solid and
>   almost flat metal. >>
>
>   Wow, I really appreciate both Chris and Tim sharing their experience.
In
>   welding stuff on my Tiger and various ther projects, fixing holes was
>   defintiely a needed skill.  In addition I would add I  sometimes cut
little
>   circular disks of scrap metal and welded them in to serve as backing for
the
>   holes.  Chris' tip about not using the mask was interesting.
>
>   Rob

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