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RE: TR4 SPAX Shock Absorber Installation Question

To: "Michael Ferguson" <fergie@ntplx.net>
Subject: RE: TR4 SPAX Shock Absorber Installation Question
From: "Brian Sanborn" <sanborn@net1plus.com>
Date: Tue, 29 Feb 2000 20:06:58 -0500charset="iso-8859-1"
Cc: "Triumph List" <triumphs@autox.team.net>
Importance: Normal
Michael,

Thanks... what setting did you use.  The instructions said to
start with the lowest first.  These shocks are MUCH stiffer than
what I took of or the Woodhead new units... even at the lowest
setting

Brian Sanborn
62 TR4  CT16260L - Groton, MA

My TR4 Restoration Web Site
http://www.net1plus.com/users/sanborn/Home.html
E-Mail: sanborn@net1plus.com

-----Original Message-----
From: owner-triumphs@autox.team.net
[mailto:owner-triumphs@autox.team.net]On Behalf Of Michael
Ferguson
Sent: Tuesday, February 29, 2000 7:04 PM
To: Brian Sanborn; triumphs@autox.team.net
Subject: Re: TR4 SPAX Shock Absorber Installation Question



Ok, here goes. I had the same problem, but found that if you put
the new
metal washers on in the correct sequence, the shock spindle
doesn't move in
the shock tower. Seems secure to me, but YRMV.

You should have two types of metal washers - those with an
indented hex
impression and those with a raised lip (no hex). Also, two rubber
pieces,
flat on one side, a lip on the other.

Slip the pieces on in this order...
1st, one of the "hex" washers, hex side (convex) toward the shock
body
2nd, rubber piece, flat side first (toward the shock)
3rd, metal washer with lip - concave side first so it sandwiches
the rubber
and the lip is away from the shock. Lip should be pointed up.

Now, slip the shock up into the tower and attach the bottom
brackets.
You should see that the lip on the topmost washer protrudes into
the hole at
the top of the shock tower.

Next, the other metal hex washer, hex side down. (This allows the
lip of the
metal washer below the tower to come up through the hole in the
tower and
into the hex of the metal washer above the tower. Once tightened,
will pinch
the tower sheet metal in between and the lip will prevent
side-to-side
movement.
Then slip on the other rubber, flat side goes on first
Last, the other "lipped" metal washer with lip to the top, again
sandwiching
the rubber between the two concave sides of the metal washers.

Install the two jam nuts and you're done. (Don't forget to use a
small
wrench on the flats at the top of the spindle to avoid turning it
inside the
shock while you're tightening the jam nuts.)

You DID adjust the shock firmness BEFORE you installed it, didn't
you? Can
be done after, but lots easier if you do it while it's off the
car.

Hope this is clear, Brian. Let me know if you still have
questions.

Michael Ferguson
1959 TR3A  TS53990L


----------
>From: Brian Sanborn <sanborn@net1plus.com>
>To: triumphs@autox.team.net
>Subject: TR4 SPAX Shock Absorber Installation Question
>Date: Tue, Feb 29, 2000, 8:35 AM
>

>
> Hey Gang,
>
> I installed new SPAX shocks last Sunday and ran into a problem.
It really
> applies to any brand of replacement shocks.  It's about the top
mount
> rubbers and washers.
>
> I think the Armstrong shocks I removed were the original 38
year shocks
> dated 10/62. Can you imagine that? The top of old shocks had a
big flat
> washer.. then a big rubber isolator... another rubber isolator
and then a
> large washer.... plus center metal tube that covered the shock
shaft and
> just fit the holes in the washers and rubbers.  The
spring/shock tower on
> the frame is trapped between the two rubber isolators.
>
> The new SPAX shocks came with a different arrangement.  Small
washer...
> small rubber.. another washer...  then washer, rubber, and
washer.  This
> means that the shock tower is trapped between the to middle
washers.  The
> middle washers have a "pucker" in the center that causes the
two washer to
> touch in the center and create a fixed space.  When installed
this fixed
> space allows the shock to move around in the shock tower hole.
>
> This can't be right. Either I was supposed to leave out the
center washer
> or maybe the hole in the tower has elongated.  The original
design intended
> the contact to be rubber to rubber around the tower hole and
shock shaft.
> This mounting isolation method is used all over the TR cars.
>
> I have a set of NOS Woodhead brand standard UK replacement
shocks that came
> with car and they came with the same washer/rubber arrangemnet
as the new
> SPAX shocks.
>
> This must be a real dumb question... but can someone set me
straight.
>
> Brian Sanborn
> '62 TR4 CT16260  Groton,MA
> TR4 Website www.net1plus.com/users/sanborn/home.html
>


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