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Re: Bent TR4 pushrods, what did I do wrong?

To: Luke P Miller <umilll02@umail.ucsb.edu>
Subject: Re: Bent TR4 pushrods, what did I do wrong?
From: John Cowan <jfcowan@earthlink.net>
Date: Tue, 21 Sep 1999 09:36:49 -0700
Cc: triumphs@autox.team.netb.edu>
    Whoa!  I did this two or three times last winter in the process of
putting the valve train back together after a head rebuild.  Now I feel
lucky I got off scott free.
    Basically I fully loosened all the rocker adjustments and turned the
fan until the rods were equally extended on one cylinder, just as one
finished heading up and before the other started down. I roughly adjusted
those rockers and moved the fan half way round.  Then I did the next
cylinder in the firing order and continued in that fashion 'till all were
done.  This is a variation on the way I adjust the valves with the head
already in place.
   All I can say is that I had worked out a fairly reliable sense of the
relationship between the piston position and the push rod extensions - and
such visualization is not my strong suit.  The point is that most of the
written advice on this topic didn't work for me and I had to sort it out
for myself.
    John Cowan

 

At 07:03 PM 9/17/1999 -0700, you wrote:
>
>I was attempting to put my rebuilt TR4 engine back together today, and
>bent three of the pushords after reinstalling the rocker arms and
>adjusting the valves. 
>
>I started with all the valve adjuster backed off,  and did as the amnual
>said: I rotated the crank such that the #1 pushrod was all the way up, and
>then rotated the crank one more turn. At this point I adjusted the #1
>rocker to .01", and proceeded to the next rocker, and so on. Somewhere
>along the line I bent pushrods #2,3, and 7. Rather annoying. 
>
>So what did I do wrong. I felt I understood the manual's directions, and
>with all the adjusters initally backed off there wouldn't be any danger of
>piston to valve contact (I'm assuming this is an interference engine) and
>I would be free to rotate away. Perhaps the timing chain is off? I didn't
>install it myself. 
>
>Luke Miller
>umilll02@umail.ucsb.edu   Santa Barbara, CA
>
>
>

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