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Re: Rod Length

To: rpalmer@ames.ucsd.edu
Subject: Re: Rod Length
From: brockctella@juno.com (Brock C Tella)
Date: Tue, 9 Sep 1997 18:04:39 -0700
Could you draw a picture?
On Tue, 9 Sep 97 15:24:58 PDT rpalmer@ames.ucsd.edu (Bob Palmer) writes:
>Guys,
>
>Recently, one of you out there mentioned using 289 rods in a 302 to 
>improve 
>torque.  At least I remember something along those lines.  Here's 
>another 
>subject we could probably spend days on and perhaps get nowhere.  
>However, 
>there's been a lot of hype in various hot rod magazines, etc. about 
>using 
>longer rods and the beneficial effect on piston velocity, torque, and 
>horsepower which I want to challenge as being 99.44% baloney.  
>Actually, I 
>think we've about buried the "Hot Tiger" topic and it's time to look 
>for 
>another windmill to tilt.
>
>A little background on the rod length issue can be found in the 
>Wilson, 
>Sadler, and Miches book "Kinematics & Dynamics of Machinery", 
>especially 
>section 3.7.1 starting on page 151 which deals with the "In-Line 
>Slider 
>Crank Mechanism" which is what the piston/ror/crankshaft is.  One 
>thing I 
>found interesting that I hadn't realized is that the motion of the 
>piston is 
>not sinusoidal.  It's actually the sum of two sine waves, the primary 
>one 
>being the frequency of crank rotation and a second being twice this 
>frequency (result of side-to-side motion of crank).  The result of 
>this is 
>that the piston spends less time near the top of its motion and 
>consequently, the acceleration of the piston is greater on either side 
>of 
>top dead center than around the bottom of the stroke.  This is all 
>very 
>interesting, but what are the practical consequences?  The 
>aforementioned 
>section graphs piston acceleration for various ratios of rod length to 
>
>stroke.  Piston acceleration decreases as rod to stoke ratio 
>increases.  
>This means, since F=ma, that the forces acting on the rod also 
>decrease with 
>increasing length.  This is far from a complete analysis of the forces 
>
>acting on the rod, but at least this is a start.  As a practical 
>matter, 
>longer rods weigh more, cost more, the engine block has to be taller, 
>etc., 
>etc.  I haven't done an exhaustive survey, but most production engines 
>have 
>rod/stroke ratios around 1.7:1 or so.
>
>Expanding on this line of thinking, I think a solid case can be made 
>for 
>longer rod length in terms of reducing stress and allowing higher rpm 
>operation.  I presume this is why the BOSS 302 used the longer 289 
>rods, but 
>maybe those Ford engineers had something else in mind.  Is there any 
>corresponding case for improving horsepower or torque?  I remain 
>unconvinced 
>of the latter assertion,regardles of how often it is made.  Before 
>resorting 
>to more specious arguments, is there any verifiable dynamometer data 
>to 
>support this assertion.  I know there are some very impressive motors 
>out 
>there with extra long rods.  This doesn't necessarily prove that the 
>extra 
>rod length is any benefit in terms of performance; perhaps just helps 
>keep 
>it together at high rpms.
>
>Just thought I'd toss these  thoughts out for a few of you engineering 
>types 
>to chew on.  Let me know what you think or what facts you may have to 
>add to 
>the picture.
>
>Bob
>
>

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