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Re: Side curtains

To: morgans@autox.team.net
Subject: Re: Side curtains
From: "John T. Blair" <jblair@exis.net>
Date: Mon, 11 Oct 1999 18:37:01 -0400
At 09:43 PM 10/11/99 +0100, you wrote:

>Both Melvyn Rutter and John Worrall at Heart of England Morgans sell the
>parts you require -  as well as the vinyl to re-cover them.  I would be
>interested to hear how you get on.  Mine are looking very scruffy but might
>be beyond hope!

For what it's worth, I've rebuilt mine:

1. disassemble the lower part of the frame by removing the vinyl covering and
   used what was left of the original plywood to make a pattern.  Once the new
   plywood (don't remember what size I used but I think it was 1/8") I coated
   it with West system epoxy.

2. Disected the vinyl covering to use as a template to make new ones.

3. Cleaned and painted the 2 metal support bars.

4. Removed the plexiglass windows from the frame.  You will have to bend them
   in the middle to get them out.  Then I removed the old felt.  It is glued
   in place.

5. Went to the local hardware store and purchased new plexiglass or lexan
   and had them rough cut the new pieces to size.  Total cost < $15.

6. Sanded the al. frames with 250 wet & dry sandpaper to get the scratches
   out.  After most of the "bad" scratches were removed I move up to 400 and
   600 sandpaper.  Finally buffed the frames with red rouge on a buffing
wheel.

7. Bought some glue backed felt from a piece goods shop, put it in the frames,
   reinstalled the windows, and reassembled the lower part of the frame.

John

John T. Blair  WA4OHZ          email:  jblair@exis.net
Va. Beach, Va                  Phone:  (757) 495-8229

              48 TR1800    65 Morgan 4/4 Series V (B1109)
71 Saab Sonett III (71500840)    75 Bricklin SV1 (0887)    77 Spitfire

Morgan: www.team.net/www/morgan 
Bricklin: www.bricklin.org



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