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Re: [Fot] TR4 transmission

To: "Geoff Byrne" <gkbyrne@optusnet.com.au>, "fot@autox.team.net" <fot@autox.team.net>
Subject: Re: [Fot] TR4 transmission
From: Charly via Fot <fot@autox.team.net>
Date: Sat, 22 Jun 2019 10:24:47 -0500
Delivered-to: mharc@autox.team.net
Delivered-to: fot@autox.team.net
https://www.facebook.com/1
629062980688213/posts/2296
624013932103/
On Wed 19/06/19  2:53 PM , 
Terry Oâ??Beirne via Fot 
fot@autox.team.net sent:
> I started converting our 
race boxes to taper 
rollers on the layshaft
> almost 30 years ago. 
Totally agree with Geoff 
that the replacement
> syncro rings are 
generally very poor, but 
as yet, have not found the
> need or $ to convert to 
a dog box, nice as that 
might be. I luckily
> still have a small stash 
of original Leyland ST 
close ratio gears but
> as they dry up, will be 
forced into â??plan Bâ?? 
> Terry  
> 
> Another down under racer 
> FROM: Fot  ON BEHALF OF 
Geoff Byrne via Fot
> SENT: 19 June 2019 21:14
> TO: 
van.mulders.marcel@telenet
.be
> CC: fot 
> SUBJECT: Re: [Fot] TR4 
transmission   
> Iâ??ve been racing my tr6 
for over 15 years and gave 
up,on the
> synchro box due to the 
inability to get good 
quality rings. Swapped to
> a quaiffe dog box and 
ended up buying another 
one from Vessey and a
> third from bustuck . 
Having experienced several 
counter shaft needle
> bearing failures which 
can be very costly I have 
developed a box with
> ball bearings on a fixed 
lay shaft. Does involved a 
bit of machining
> but as I have my own 
machine shop and the time 
it not a problem for
> me. After four years of 
solid racing the ball 
bearing are still
> perfect. Not for 
everyone but bullet proof.  
> 
> If anyone is interested 
in details email me   
> 
> Regards    
> 
> Geoff Byrne TR6 racer 
down under  
> 
> Sent from my iPad   
> On 19 Jun 2019, at 6:14 
am, van.mulders.marcel--- 
via Fot  wrote:    
> 
> 
> Bastuck announced a new 
batch of dog box gear sets 
that should have
> been available from 
february 2019 onwards. It 
took longer, but these
> sets are available now.   
> 
> Marcel.   
> ------------------------
-
> VAN: "fot" 
> AAN: "Tony Drews" 
> CC: "fot" 
> VERZONDEN: Dinsdag 18 
juni 2019 18:54:23
> ONDERWERP: Re: [Fot] TR4 
transmission  
> I would add that you can 
buy individual parts for 
the quaife should
> you wear out a hub or 
chip a tooth . Each 
component has laser 
engraved
> part numbers .   
> 
> T  
> 
> Sent from my iPhone   
> On Jun 18, 2019, at 9:20 
AM, Tony Drews via Fot  
wrote:    
> 
> Nice summary!  I don't 
have much to add other 
than the Quaife gearset
> uses substantial needle 
bearings inside each of 
the gears, much larger
> input to mainshaft 
needle bearing, steel 
thrust washers within the
> stack.  Work of art.  
Layshaft still uses semi-
stock bearings. 
> 
> When I blew up my tranny 
I ended up going with the 
Quaife and really
> like it.  No synchros to 
break, shifts are 
lightning quick, gear
> ratios work well. 
> 
> Cheers, Tony Drews  
> 
> On 6/18/2019 9:24 AM, 
Robert Lang via Fot wrote:     
> 
> Hi,   
> Those are THE questions, 
aren't they?   
> Okay - Quaife has a 
straight-cut gear set that 
uses dog-rings, no
> synchros. Big $$$, 1600 
UK pounds. Quaife just ran 
off a set and the
> one source that I know 
of in the UK can get them:   
> Dennis Vessey - Quaife 
gear kits for Triumph TRs 
[6]   
> DENNIS VESSEY - QUAIFE 
GEAR KITS FOR TRIUMPH TRS
> metatags generator 
> 
> Vesseys Triumph TR Dog-
Engagement Gear Kit - 
developed with Quaife  
> Note, if you decide to 
go that route, please 
contact me, I've been in
> contact with the vendor 
and I'm trying to place an 
order for this
> gearset. Maybe we can 
save some shipping if we 
get a couple of sets.  
> 
> Note too that Bastuck 
has dog box gear sets 
including one using the
> J-type overdrive. When I 
contacted them last fall, 
they had none in
> stock and there was no 
production scheduled.   
> Failing that option, 
there's the "Dolomite 
Close Ratio Gearset". This
> consists of a different 
input shaft and main 3rd 
gear along with the
> corresponding layshaft 
gears. You need to work 
the case to get these
> to pit, but they work 
great. These are helical 
gears. I've used this
> setup for around 20 
years, and it is really 
really good. Note: for the
> best total gear ratio 
option, get a later TR6 
gearbox with the
> 16-tooth 1st laygear.   
> Now, the drawback to the 
helical gears is 
apparently excessive 
thrust
> forces and they effect 
the layshaft thrust 
washers as well as the
> layshaft needle 
bearings. If you make 
torque and you have any 
end
> float for the layshaft, 
you will spin the thrust 
washers and wreck the
> case. There are some 
workarounds to compensate 
for excessive end
> float.   
> Note too that because of 
torque multiplication, the 
layshaft needle
> bearings on the 1st gear 
end of the layshaft get 
beat really, really
> hard. One fix is to 
install a double bearing 
on the layshaft (or buy a
> new one from Moss or 
another source) that is 
set up for the double
> bearing. I've had 
Quantum Mechanics install 
the double bearings, they
> seem to work better than 
the stock setup. But even 
with that setup,
> the layshaft still gets 
pounded and you need to 
keep an eye on it.   
> As you may know, a lot 
of the racers are 
gravitating away from the
> stock and/or modified 
Triumph gearboxes mostly 
because the quality
> consistency of 
replacement parts is all 
over the place and you 
need to
> know what you're getting 
to spot the differences. 
That said, frequent
> oil changes and paying 
attention to the detritus 
in the oil, you can
> stay ahead of problems.   
> If you're going to build 
a good gearbox, it will 
cost you as much or
> more than some of the 
conversions out there, 
hence a lot of folks
> switch to 
Toyota/T5/Rocket, etc.   
> Hopefully you'll get 
other good advice on this 
list, but that's where
> I'm at right now (too). 
The Quaife gearset in the 
TR gearbox seems
> like the most "vintage" 
solution, but ALL of the 
options have pluses
> and minuses. In the 
spirit of full 
transparency, I'm also 
looking at
> Super T10 transmissions 
which are the same as the 
old Muncie "Rock
> Crusher" and there is a 
gearset available with a 
2.43 1st, 1.63 2nd,
> 1.23 3rd and 1 4th which 
is pretty close to the 
Dolomite Sprint setup.
> And the gearbox is 70 
pounds which is really 
close to the stock box.
> Also, if you want to 
dish out more $$$, Gear 
Vendors has an overdrive
> that bolts to the T-10, 
I haven't researched that 
enough to see if
> there are any 
particulars, but it is an 
option, albeit around $3k. 
But
> you get a BRAND NEW 
overdrive. Just sayin. A 
drawback to the Super T10
> is that you will need to 
make or source a bell 
housing, but that is
> do-able with a combo of 
a trashed TR gearbox, a 
competent machinist
> and more $$$. ;-)   
> Regards,   
> 
> Bob Lang   
> 
> 339-927-4489   
> On Tuesday, June 18, 
2019, 9:02:31 AM EDT, Mike 
Deweerd via Fot 
> wrote:    
> Amici    
> 
> What is the preferred 
gearbox for the TR4 non 
overdrive and where is
> the best source for 
getting such   
> 
> Iâ??m looking at the pros 
and cons of the straight 
cut gear set vs
> the close ratio gear set 
(Iâ??m assuming the close 
ratio is still
> helical gears)    
> 
> Please chime in with 
preferences and opinions    
> 
> Cheers    
> 
> Mike Deweerd #77   
> Sent from my iPhone   
> 
> 
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> 
> Links:
> ------
> [6]
> http://www.vessey-
classic-car-
services.co.uk/triumph-
gear-kit.htm#.XQjuu3t7
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