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[Shop-talk] Replacing a sheared-off bolt on a brake assembly...

To: shop-talk@autox.team.net
Subject: [Shop-talk] Replacing a sheared-off bolt on a brake assembly...
From: Jimmie Mayfield <mayfield+shoptalk@sackheads.org>
Date: Sat, 11 Sep 2010 21:54:00 -0400
In the process of trying to remove the front brake rotors from my 
girlfriend's 95 Taurus, one of the 15mm mounting bolts for the driver side 
caliper bracket sheared off.  After a lot of heating with a torch, I did 
manage to extract the sheared-off piece from the bracket without damaging
the threads.  But I've been unable to find a parts store with Saturday 
business hours that actually sells these guys.  In fact, Autozone was the only
store that even has an SKU # for this bolt and they'd have to special-order it.
So I'll have to wait until Monday when the local Ford parts dept opens...

But I'm wondering...Are these bolts manufactured to special tolerances 
such that replacing one with a hardened bolt from, say, ACE hardware, would be
unacceptable from a functional or safety point of view?

JM
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