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RE: "Stroker" Motor

To: "'Theo Smit'" <TSMIT@isotel.com>, "'Bob Palmer'" <rpalmer@ames.ucsd.edu>,
Subject: RE: "Stroker" Motor
From: "Ronak, TP (Timothy)" <Timothy.P.Ronak@akzo-nobel.com>
Date: Wed, 29 Mar 2000 20:10:23 -0600
Theo,
That is indeed the Dyno and the Guy we used.
Regards,
Tim


                -----Original Message-----
                From:   Theo Smit [mailto:TSMIT@isotel.com]
                Sent:   Wednesday, March 29, 2000 3:33 PM
                To:     'Bob Palmer'; Ronak, TP (Timothy);
jpmorrison@erols.com
                Cc:     'Tiger News Group List'
                Subject:        RE: "Stroker" Motor 

                Bob,

                Dunno if Tim and Bob (his brother in law) used it, but one
of the local
                engine shops (Davenport Machine Service) designed and built
their own
                inertial dyno. Basically you design a large billet to take
up to whatever
                maximum rotational speed you need, and to have a large
moment of inertia.
                Connect that to the engine through an electric clutch
mechanism. Spin the
                billet up, and then engage the clutch to start the engine.
Then after the
                engine is at test temperature, you bring the RPM up to the
low end of the
                band you want to characterize, then put it wide open. Then
the torque output
                is calculated from the differential of the RPM, multiplied
by the moment of
                inertia of the billet. The inertia of the billet was
initially calculated so
                that a 2000 HP engine would do a dyno run of about 5
seconds, or something
                like that; I forget the exact numbers. Then he developed a
gearing system so
                he could do piddly 250 HP wannabe-engines.

                Because this system doesn't use any kind of force-balance or
friction based
                load, it's very accurate and repeatable. After selling a
number of these
                (including a full computer control system) to several engine
builders in
                north america, he made a couple of miniature versions to do
model airplane
                engines...

                The only downside is that you can't do steady-state tests.

                Regards,
                Theo


                > -----Original Message-----
                > From: Bob Palmer [SMTP:rpalmer@ames.ucsd.edu]
                > Sent: Wednesday, March 29, 2000 3:08 PM
                > To:   Ronak, TP (Timothy); jpmorrison@erols.com
                > Cc:   'Tiger News Group List'
                > Subject:      RE: "Stroker" Motor 
                > 
                > Tim,
                > 
                > Let's see, 485 ft-lbs @ 6200 rpm, that's 573 HP! Was this
where you got 
                > peak torque or peak HP? (Peak HP I assume.) Was that a 350
cu in engine?
                > 
                > I should correct a misunderstanding regarding conclusion
#5, which I
                > should 
                > have anticipated. The area referred to is the integrated
torque over one 
                > full cycle, i.e., two rotations of the engine. Changing
rod length changes
                > 
                > the shape of the curve because of the different rod/crank
angles, but the 
                > integral remains constant. This neglects frictional
effects, which of 
                > course are greater with the short rods. You talk about
running your engine
                > 
                > between 5,500 and 7,400 rpm and maximizing the area under
the torque
                > curve. 
                > I think what you need to maximize is the area under the
horsepower curve. 
                > Dyno guys like to talk torque, but it's really horsepower
that does the 
                > job. The concept of getting the maximum integrated effect
is important
                > though.
                > 
                > I'm not sure what to make of the 1 jet size difference.
What we'd really 
                > like to know is a comparison of the volumetric efficiency.
Generally, a 
                > bigger jet size would suggest better breathing or longer
cam duration (but
                > 
                > the cam's the same in this case).
                > 
                > As far a scientific method, yes we'd have trouble
publishing your results 
                > as is. One thing not to overlook is the repeatability of
the dynamometer. 
                > This can't be taken for granted and, in fact, I understand
it's a real 
                > important issue with professional engine builders to keep
their dyno 
                > accurately calibrated. Of course, they need a lot better
than the ca. 8% 
                > accuracy we're talking about in your case.
                > 
                > OK, back to work now!
                > 
                > Bob

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