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Re: Trick for removing stuck brake caliper pistons

To: "triumphs@autox.team.net" <triumphs@autox.team.net>,
Subject: Re: Trick for removing stuck brake caliper pistons
From: Don Malling <dmallin@attglobal.net>
Date: Mon, 28 Mar 2005 08:09:29 -0500
I should probably wait to take my calipers apart before asking this question, 
but I thought I'd ask 
now before the discussion goes stale. I hope this isn't a dumb question....

If the pistons are stuck in the calipers doesn't that mean that the caliper 
cylinders are rusty too. 
  I never hear anything about how to clean up the caliper cylinders. I don't 
think Nelson addresses 
it at Buckeye either. Bead blast, hone, resleeve ...???

Confused... feels like it must be a dumb question... Oh well.

Don Malling


apackard68@comcast.net wrote:
> List:
> I had success by having my shop weld a large nut to the piston and then 
>torque it with a socket and breaker bar.  Your approach was similar and I'm 
>glad you had success.
> Andy 
> TR250
> Mini Cooper S Convertible on May 15!
> 
> -------------- Original message -------------- 
> 
> 
>>Not sure if anyone has had this difficulty removing brake pistons, but since 
>>TRF can't seem to rebuild my rt caliper after 2 FAILED attempts, I've been 
>>trying to break down an extra 16P caliper. Well the piston was stuck tighter 
>>than a drum, so after unbolting the two halves and trying to free it up with 
>a 
>>hammer with no success another method was tried. Now this will ruin the 
>piston 
>>of course, but that didn't matter since it was so rusty. A piece of flat 
>stock 
>>18" long was welded to the edge of the piston, then two bolts were put 
>through 
>>the caliper half which was clamped in a vice by the bolts. The the flat stock 
>>was tapped with a hammer till loose then rotated back and forth by hand until 
>>it was pulled free. 
>>Wow you should have seen the crap that was behind the pistons, more reason 
>>to replace seals in the complete brake system when replacing the master 
>>cylinder as Kai has mentioned. 
>>The reason I'm not rebuilding the caliper TRF "rebuilt" is because it's a 
>>16BP and the other side is a 16P the correct caliper for my car. Don't know 
>>how the mismatched pair ended up on the car. 
>>
>>Oh well just thought someone might find this trick useful. 
>>
>>
>>Richard Seaton 
>>RSH17@msn.com 
>>View My 1969 TR6 restoration 
>>http://www.triumphowners.com/registry.cgi?




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